• Journal of the Korea Institute of Information and Communication Engineering
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• v.21 no.11
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• pp.2037-2042
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• 2017

The manufacturing facility is generally operated by a pre-set program under the existing factory automation system. On the other hand, the manufacturing facility must decide how to operate autonomously in Industry 4.0. Determining the operation mode of the production facility itself means, for example, that it detects the abnormality such as the deterioration of the facility at the shop-floor, prediction of the occurrence of the problem, detection of the defect of the product, In this paper, we propose a manufacturing process modeling using a queue for detection of manufacturing process abnormalities at the shop-floor, and detect abnormalities in the modeling using SVM, one of the machine learning techniques. The queue was used for M / D / 1 and the conveyor belt manufacturing system was modeled based on ${\mu}$, ${\lambda}$, and ${\rho}$. SVM was used to detect anomalous signs through changes in ${\rho}$.

• Journal of the Korean Wood Science and Technology
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• v.16 no.4
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• pp.40-47
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• 1988

Our plywood manufacturing industries which entertained prosperous stage in late 1970's have come to be in face of the problems of conceedingly obtaining good quality logs and yield up-grading, which is considered by future-replaceable forest resources. In view of this point, manufacturing characteristic on softwood plywood using Japanese larch, pitch pine as domestic plantation species, and western hemlock as foreign species was studied. In this study, veneer- and plywood manufacturing yields were discussed in relation to log properties and veneer defects (knots). The summarized conclusions were as follows: 1. The majority of sample logs belonged to second grade on the standard. And, eccentricity of larch was the highest 11%, about 2 times those of pitch pine, hemlock. 2. Knot frequency of occurrence of larch reached 19% within log height 8m, and pitch pine 13% within 4m. Correspondingly, the log height of larch available for plywood manufacture was higher by about 2 times that of pitch pine. 3. In the knot types, most of knots of larch appeared dead, whereas those of pitch pine and hemlock appeared live. In size of knots, larch and hemlock showed relatively small 1-2cm dia. by 70% or more and pitch pine did the larger 24cm by 65%. Generally the more knot emerged in the inner side of veneer than the outer. 4. Plywood manufacturing yields by peeling with spindle revolution lathe were 37% in larch > 32% in hemlock> 26% in pitch pine. S. Jointed core veneer yields by peeling with outer perimeter back-up lathe were 55% in hemlock> 53% in larch> and 48% in pitch pine.

• Journal of the Institute of Convergence Signal Processing
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• v.23 no.4
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• pp.216-221
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• 2022

The 4th industrial revolution is accelerating the transition to digital innovation in various aspects of our daily lives, and efforts for manufacturing innovation are continuing in the manufacturing industry, such as smart factories. The 4th industrial revolution technology in manufacturing can be used based on AI, big data, IoT, cloud, and robots. Through this, it is required to develop a technology to establish a production facility data collection and analysis system that has evolved from the existing automation and to find the cause of defects and minimize the defect rate. In this paper, we implemented a system that collects power, environment, and status data from production facility sites through IoT devices, quantifies them in real-time in a cloud computing environment, and displays them in the form of MQTT-based real-time infographics using widgets. The real-time sensor data transmitted from the IoT device is stored to the cloud server through a Rest API method. In addition, the administrator could remotely monitor the data on the dashboard and analyze it hourly and daily.

• International Journal of Aeronautical and Space Sciences
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• v.17 no.1
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• pp.109-119
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• 2016

When manufactured parts undergo large deformations during the manufacturing process, the global specifications of a part based on the concept of tolerance zone defined in the ISO 1101 standard [1] enable one to control the part's global defects. However, the extent of this tolerance zone is too large when the objective is to minimize local defects, such as hollows and bumps. Therefore, it is necessary to address local defects and global defects separately. This paper refers to the ISO 10579 standard [2] for flexible parts, which enables us to define a stressed state in order to measure the part by straightening it to simulate its position in the mechanism. The originality of this approach is that the straightening operation is performed numerically by calculating the displacement of a cloud of points. The results lead to a quantification of the global defects through various simple models and enable us to extract local defects. The outcome is an acceptable tolerance solution. The procedure is first developed for the simple example of a steel bar with a rectangular cross section, then applied to an industrial case involving a complex 3D surface of a turbine blade. The specification is described through ISO standards both in the free state and in the straightened state.

• Journal of the Korea Furniture Society
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• v.21 no.4
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• pp.314-325
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• 2010

Shake and gnarl in the timber market are considered as a defect of reducing the quality of timber. However, this study expects that shake and gnarl are the optimum design tools to improve aesthetics of furniture if their unique form is properly used as formative expression factors of wooden furniture. This study is conducted to suggest methods in order for consumers and designers to consider shake and gnarl as new formative factors and apply them to wooden furniture designs. The study conducts a preference survey of general people by manufacturing furniture that has or doesn't have shake and gnarl, and measures the level of aesthetics after providing furniture design majors with furniture image that reprocesses shake and gnarl in a new way. According to the findings, shake and gnarl have latent aesthetic values, which verifies that various methods can be used to improve aesthetics of wooden furniture by means of a case study. By applying hidden authentic value of the verified shake and gnarl to furniture design, various improvement methods of aesthetics will have to be actively studied.

• Journal of Ocean Engineering and Technology
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• v.17 no.4
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• pp.31-36
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• 2003

In case of this thick rolling-steel for a multistory building, a large oil-drilling structure, a large vessel, a bridge and so on, Lamella Tearing around the welded joint zone is the most serious problems. In order to prevent Lamella Tearing, not only is choice of material important, but also the comprehensive investigation for the structural design and the construction. The Lamella Tearing that is a staircase-shape occurs due to the contraction stress to the thickness direction of the plate and has the character that the cracks progress along the elongated inclusion by rolling. In general, because cracks occur at the heat affected zone and around HAZ, it is necessary to establish the safety and the confidence of the welded structure to restrain the welding defect such as Lamella Tearing. The mechanical approaches are the easier and more economical than the approaches of the material and the construction method. In addition, the appropriate welding profile and the optimum welding condition contribute toward the improvement of the productivity and influence on the standardization of the manufacturing technology.

• Proceedings of the KIEE Conference
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• 2007.11c
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• pp.112-116
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• 2007

If any of the set parameters such as the environment temperature, mold temperature are not maintained at a consistent level, the fail rate of injection molding products is increased. The price of the injection molding machine is very high, so in order to maximize the utilization of the machine that is required the production of a number of different products with minimum fail rate using a single machine. To prevent the defect products by an inspection process with perfect quality is very important to minimizing production of defect products in the molding process. Vision inspection systems are widely utilized in various manufacturing industries for quality assurance purposes. The vision inspection system consists of CCD camera and lighting system to capture the image of the subject of inspection, an image comparison algorithm using to determine the pass/fail of the products, and mechanical devices for the operation of the whole system. This research focuses on the development of the vision inspection system to process the inspection of an automobile parts. We developed a mechanical devices for the inspection of the injection molding products and an image comparison algorithm to determine the pass/fail result of the inspection based on the molding image and the accepted product image.

• Journal of the Korea Safety Management & Science
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• v.18 no.1
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• pp.111-118
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• 2016

KC Mark is one of the country's integrated legal force to the minimum mandatory certification mark system for safety. That is absolutely needed for manufacturing and sales of goods in Korea. This thesis intended to see what is prevalent for both imports and domestic products for illegal and defect and rebuild the ecosystem as soon as possible for the healthy development through public awareness. In this theses point out the seriousness of the problem based on the various kinds of press releases, data of KCA(Korea Consumer Agency), MOTIE(Ministry of Trade, Industry and Energy) and KCA(Korea Customs Service) to the problem of certification system of KC mark and propose a solution to that issue. This study is considered to make befit the nation's place in the world and sustainable development is possible about the system of certification KC. This study expect more research on this issue in order to make enhance the confidence of KC mark.

• Journal of Institute of Control, Robotics and Systems
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• v.15 no.8
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• pp.761-771
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• 2009

Detecting defects on FPD (Flat Panel Display) color filter before the full panel is made is important to reduce the manufacturing cost. Among many types of defects, the low contrast blemish such as Suzi Mura is difficult to detect using standard CCD cameras. Even skilled inspectors in the inspection line can hardly identify such defects using bare eyes. To overcome this difficulty, point spectrometer has been used to analyze the spectrum to differentiate such defects from normal color filters. However, scanning ever increasing-size color filters by a point spectrometer takes too long time to be used in real production line. We propose a system using a spectral camera which can be viewed as a line scan camera composed of an array of point spectrometers. Three types of lighting system that exhibit different illumination spectrums are devised together with a calibration method of the proposed spectral camera system. To visualize the defect areas, various processing algorithms to identify and to enhance the small differences in spectrum between defective and normal areas are developed. Experiments shows 85% successful visualization. of real samples using the proposed system.

• Journal of the Institute of Electronics and Information Engineers
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• v.52 no.10
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• pp.47-55
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• 2015

To verify the function of vehicle is becoming more and more difficult because many electronic control units have been embedded in vehicle with development of electronics industry. The reliability of vehicle should be considered above all important because malfunction of vehicle can cause damage of human life. In this paper, defect diagnosis platform based on CAN network is proposed to improve the reliability of vehicle. Reliability of vehicle is significantly increased by adopting the structural test via dedicated test path after manufacturing. Besides, the test cost is reduced because additional test pins are not required.