• Title/Summary/Keyword: machinability

검색결과 421건 처리시간 0.022초

A16061-T6의 선삭가공에서 가공조건에 따른 절삭특성 평가 (The Machinability Estimation Depending on Cutting Condition in A16061-T6 Turning Operations)

  • 최태규;김정석;박진효;임학진
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.675-680
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    • 2009
  • Because of high specific stiffness, the aluminum alloy has been used for various industry field. Specially, the heat-treated aluminum alloy is difficult-to-machine material and machining test is necessary to evaluate and improve the machinability. In order to manufacture the functional part, appropriate cutting condition is selected by considering surface quality, machining time, and workpiece deflection by cutting force. In this investigation, the machinability of A16061-T6 is estimated by changing cutting conditions. The variable cutting conditions are cutting speed, depth of cutting, and feed rate. The estimation is done by analysis of cutting force, surface roughness, and surface shape according to the change of cutting conditions.

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Machinable Ceramics 의 가공 성능 평가를 위한 실험적 연구 (An Experimental Study on the Turning Machinability of Machinable Ceramics)

  • 강재훈;이재경
    • 한국기계연구소 소보
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    • 통권20호
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    • pp.79-87
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    • 1990
  • Advanced ceramics have some excellent properties as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Thus it is required also by a strong boom of demands for development of Machinable ceramics with high machinability in the most of industries. In present research, experiments are carried out to compare the machinability of sample Machinable ceramics. A $\ell$N(Aluminum Nitride) with additives of BN(Boron Nitride), yttrium. CaO are turned with cut-off tool type tungsten carbide bite using conventional turning machine.

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Improvement of Machinability of PM Steels by Addition of $CaCO_3$ Based Compound

  • Ishii, Yoshinari;Kawase, Kinya
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.578-579
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    • 2006
  • We investigated that the effect of $CaCO_3$ based compound on machinability of two types of PM steels. One is a copper steel which is selected as a general PM steel, and the other is a diffusion alloyed steel selected as a high strength PM steel. It is found that $CaCO_3$ based compound addition improves machinability in drilling of both of the PM steels. Although the compound addition degrades the mechanical properties of PM steels, it is considered that decrease of the properties can be compensated by increasing density.

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In vitro evaluation of a removable partial denture framework using multi-directionally forged titanium

  • Suzuki, Ginga;Shimizu, Satoshi;Torii, Mana;Tokue, Ai;Ying, Guo;Yoshinari, Masao;Hoshi, Noriyuki;Kimoto, Katsuhiko;Miura, Hiromi;Hayakawa, Tohru;Ohkubo, Chikahiro
    • The Journal of Advanced Prosthodontics
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    • 제12권6호
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    • pp.369-375
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    • 2020
  • PURPOSE. This study evaluated the availability of multi-directionally forged (MDF) titanium (Ti) as a component of removable partial dentures (RPDs). MDF-Ti remarkably improved the mechanical properties of RPDs due to its ultrafine-grained structure. MATERIALS AND METHODS. The wear resistance, plaque adhesion, and machinability of MDF-Ti were tested. As controls, commercially pure (CP) titanium was used for wear, plaque adhesion, and machinability tests. For wear resistance, the volume losses of the titanium teeth before and after wear tests were evaluated. Plaque adhesion was evaluated by the assay of Streptococcus mutans. In the machinability test, samples were cut and ground by a steel fissure bur and carborundum (SiC) point. An unpaired t-test was employed for the analysis of the significant differences between MDF-Ti and the control in the results for each test. RESULTS. Wear resistance and plaque adherence of MDF-Ti similar to those of CP-Ti (P>.05) were indicated. MDF-Ti exhibited significantly larger volume loss than CP-Ti in all conditions except 100/30,000 g/rpm in machinability tests (P<.05). CONCLUSION. Although the wear resistance and plaque adherence of MDF-Ti were comparable to those of controls, MDF-Ti showed better machinability than did CP-Ti. MDF-Ti could be used as a framework material for RPDs.

적응제어 수치제어 시스템의 개발 (I) 신경회로망 기법에 의한 절삭계수의 지적인 선정 (Development of Adaptive Numerical Control System(I)Intelligent Selection of Machining Parameters by Neural-Network Methodology)

  • 정성종
    • 대한기계학회논문집
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    • 제16권7호
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    • pp.1223-1233
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    • 1992
  • 본 연구에서는 일반화된 델타규칙을 이용한 신경회로망 기법을 사용하여 절삭 계수의 수학적인 모형화를 수행하였고, 탄소강 공작물 및 고속도강 공구에 대하여 절 삭속도의 추정을 통하여 절삭성을 예측할 수 있는 방법론을 산삭작업에서 개발하였다. 그결과 방대한 양의 절삭계수를 저장할 필요가 없을 뿐만 아니라, 작업자의 경험에 따 른 절삭계수의 선정으로 인하여 발생할 수 있는 단점을 극복하고 유연한 절삭계수의 선정을 할 수 있게 하므로써 적응제어 기능을 갖는 수치제어장치의 개발에 응용할 수 있음을 밝혔다.

압입하중-변위곡선 분석을 통한 폴리머 소재의 절삭표면상태 예측에 관한 연구 (Prediction of State of Cutting Surfaces of Polymers by Analysis of Indentation Load-depth Curve)

  • 전은채;김재현;제태진
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.76-81
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    • 2011
  • UV imprinting process can manufacture high-functional optical components with low cost. If hard polymers can be used as transparent molds at this process, the cost will be much lower. However, there are limited researches to predict the machinability and the burr of hard polymers. Therefore, a new method to predict them by analyzing load-depth curves which can be obtained by the instrumented indentation test was developed in this study. The load-depth curve contains elastic deformation and plastic deformation simultaneously. The ratio of the plastic deformation over the sum of the two deformation is proportional to the ductility of materials which is one of the parameters of the machinability and the burr. The instrumented indentation tests were performed on the transparent molds of the hard polymers and the values of ratio were calculated. The machinability and the burr of three kinds of hard polymers were predicted by the ratio, and the prediction was in agreement with the experimental results from the machined surfaces of the three kinds of hard polymers.

AlN-BN계 세라믹스의 기계가공성과 강도 (Machinability and Strength of AlN-BN Ceramics)

  • 감직상;하정수;정덕수;한경섭
    • 한국세라믹학회지
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    • 제31권2호
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    • pp.177-184
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    • 1994
  • AlN-BN ceramics with BN contents in the range of 10 to 40 wt% were prepared by hot pressing using no additive, or 3 wt%, Y2O3 or CaO, which are common densification aids for AlN. And their machinability, bend strength, and microstructures were investigated. Both the main and radial cutting forces decreased with increasing BN content in all three kinds of samples. For the BN contents of 30 wt% or above, the cutting forces were lower than that of a mild steel tested at a same condition. Especially in the case of main forces, the values were less than a quarter of that of a mild steel, indicating excellent machinability. Bend strength (when the tensile surfaces of specimens were perpendicular to the hot pressing direction) also decreased with BN content mainly due to the much lower Young's modulus of BN compared to AlN. With the composition of 30 wt% BN at which the AlN-BN ceramics started to show better machinability than a mild steel, the bend strength was 150 to 160 MPa, which is greater than that of machinable glass-ceramics of a mica system. With tensile surfaces parallel to the hot pressing direction, however, the bend strength obtained for the samples processed with the sintering acids showed low values (about 40 MPa), since most BN particles had such orientation that their cleavage planes (i.e., basal planes) were perpendicular to the pressing direction.

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Fabrication and Machinability of Mullite-ZrO2-Al2TiO5 Ceramics

  • Shin, Young Been;Lee, Won Jae;Kim, Il Soo
    • 한국세라믹학회지
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    • 제52권6호
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    • pp.423-428
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    • 2015
  • The machinability of materials is an important factor in engineering applications. Many ceramic components that have complex shapes require machining, typically using diamond tools, which leads to high production cost. Machinable ceramics containing h-BN have recently been developed, but these materials are very expensive because of high cost of raw materials and machining. Therefore the development of low-cost machinable ceramics is desirable. In this study, mullite-$ZrO_2$ ceramics were prepared additions of $Al_2TiO_5$. $ZrSiO_4$, $Al_2O_3$, and $Al_2TiO_5$ powders mixed at various molar ratios with sintering at 1400, 1500, and $1600^{\circ}C$ for 1 hr. Phase formation and microstructure of the sintered ceramics were observed by XRD and SEM, respectively. The machinability of each specimen was tested using the micro-hole machining method. The machinability results show that the ceramics sintered at temperatures over $1500^{\circ}C$ can be used as good low-cost machinable mullite-$ZrO_2-Al_2TiO_5$ ceramics.