• 제목/요약/키워드: lubrication

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Tilting Test Rig를 이용한 엔진 윤활 시스템 안정성 평가 (Safety Estimation of Engine Lubrication System using Tilting Test Rig)

  • 윤정의;전문수
    • 한국자동차공학회논문집
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    • 제10권4호
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    • pp.1-6
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    • 2002
  • Engine lubrication system is generally affected by vehicle driving conditions, which are composed of acceleration, braking deceleration and accelerating during cornering. The major reason is due to the oil pan system in which oil is directly influenced by inertia farce caused by vehicle driving conditions. Therefore, to confirm safety of engine lubrication system inertia farce effects are also considered in the developing state. For the purpose, we have carried the engine tilting tests using ourselves made test rig. Verifying the test results we also measured the inertia effects on the engine lubrication system using the circular tuning and slalom test with vehicle. Through the comparison study between two kinds of results we obtained that the engine tilting test rig was very useful to confirm the safety evaluation of engine lubrication system.

고속 앵귤러 콘택트 볼베어링의 마찰 토크 및 윤활 특성 (Characteristics of Friction Torques and Lubrication in High Speed Angular Contact Ball Bearings)

  • 반종억;김경웅
    • Tribology and Lubricants
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    • 제13권4호
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    • pp.47-52
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    • 1997
  • Friction torques, electrical contact resistances and bearing temperatures were measured on high speed angular contact ball beatings for the spindle of machine tools. The test bearings ran with oil-air lubrication at the thrust loads from 320 N to 1920 N and at the rotational speed of up to 12000 rpm. Electrical contact resistances between balls and races were measured to evaluate the formation of the lubricant film in the contact area. The test results with sufficient lubrication showed that the variations of friction torques were sensitive to the thrust loads and the rotational speeds, and that the friction torques were higher than those with insufficient lubrication. With insufficient lubrication and high thrust loads, the collapse of the lubricant film was detected even at a high rotational speed. It was concluded that these high speed beatings to run in condition of fluid lubrication should require monitoring not only the temperature increase of the bearing but also the lubricant film formation in contact areas resulting from the change in the applied load and the lubricant amount.

Surface Roughness Effects on the Lubrication Characteristics of the Engine Piston Ring Pack

  • Yun, Jeong-Eui
    • KSTLE International Journal
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    • 제1권2호
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    • pp.83-90
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    • 2000
  • The surface roughness between a piston ring pack and a cylinder liner directly affects the fuel economy, the oil consumption, and the emission of the engine so that it is very important to clarify the surface roughness effects on the lubrication characteristics. The friction characteristics of the piston ring during engine operations are known to as mixed lubrication experimentally. In this study to simulate the effects of the surface roughness of the piston ring pack on the lubrication characteristics, the mixed lubrication analysis of piston rings was performed using the simplified average Reynolds equation. From the results the surface roughness was found be considerably affects minimum oil film thickness as well as FMEP(Friction Mean Effective Pressure). Especially, the oil ring was the most sensitive on the surface roughness.

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Network Analysis of Engine Lubrication System

  • Chun, Sang Myung;Park, Young Hwan;Jang, Siyoul
    • KSTLE International Journal
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    • 제1권1호
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    • pp.21-28
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    • 2000
  • A computer program fur the analysis of engine lubrication systems has been developed. And a case study of a four cylinders gasoline engine is illustrated. This paper gives the mathematical models far oil flow through hydraulic tappet as well as those of oil jet and plain journal bearings. And the flow from an oil pump and the flow resistance through an oil filter is considered at various temperatures. In the analysis, the various design guidelines are applied. The distribution of flow and pressure of an engine lubrication system are calculated, and the pressure data compared with the experimental data at a few points in the engine lubrication system. This method is helpful to design of engine lubrication system efficiently.

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알루미늄 5052 합금 판재의 이형 압연 시 변형률 상태에 미치는 윤활의 영향 (Effect of lubrication on the evolution of strain states in AA 5052 sheet during shape rolling)

  • 박은수;황규철;허무영;김휘준;배정찬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.256-259
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    • 2009
  • In order to investigate the effect of strain states attributed to the lubrication during shape rolling, shape rolling for V-sectioned sheets was carried out with and without lubrication. The evolution of strain states during shape rolling was studied by three-dimensional finite element method (FEM). Shape rolling with and without lubrication produces shape-rolled samples in fairly similar outer shapes, since the distribution of normal strain components is nearly independent of the lubrication condition. In contrast, the distribution of shear strain components strongly depends on the lubrication condition.

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판재 성형을 위한 마찰 계수에 관한 연구 (A Study on Friction Coefficient for Sheet Metal Forming)

  • 박동환;강성수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.28-31
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    • 2001
  • Friction for sheet metal forming affects improvement of deep drawing formability. The deep drawing is affected by many process variables, such as lubricant, blank shapes, shape radius and so on. Especially, lubrication is very important formability factor. In this study, in order to investigate fraction coefficient of sheet metal forming, we examined friction test about three conditions, such as non-lubrication, full lubrication and film lubrication. We measured friction coefficient according to pin load under the conditions like deep drawing die. Mean friction coefficient for film lubrication condition would be very useful value to improve drawability.

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연료분사펌프의 윤활 특성 개선: 제2부 - 그루브의 적용 (Improvement of the Lubrication Characteristics of Fuel Injection Pump for Medium-Speed Diesel Engines: Part II - Application of Grooves)

  • 홍성호;이보라;조용주
    • Tribology and Lubricants
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    • 제31권5호
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    • pp.213-220
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    • 2015
  • This study evaluates the effect of grooves on the stem part of a plunger on the lubrication characteristics of a fuel injection pump (FIP) by using hydrodynamic lubrication analysis. The current study uses the two-dimensional Reynolds equation to evaluate the changes in lubrication characteristics with variations in clearance, viscosity, and grooves for a laminar, incompressible, and unsteady state flow. This study investigates the lubrication characteristics by comparing the dimensionless minimum film thickness or the film parameter, which is the ratio of the minimum film thickness to surface roughness. The analysis method for the groove section differs depending on the depth of the groove. For instance, in the case of a shallow groove, the film thickness equation considers the depth of the groove, while in the case of a deep grove, it considers the flow continuity. The lubrication characteristics of the FIP are more sensitive to changes in the groove width than to changes in other design variables. Moreover, the application of a groove is more effective under low viscosity conditions. The smaller the distance from the edge of the stem part to the first groove in the case of shallow grooves, the better are the lubrication characteristics of the FIP. In contrast, in the case of deep grooves, the lubrication characteristics of the FIP improve as the distance increases. The application of shallow grooves is more effective for improving the lubrication characteristics than the application of deep grooves.

돌기접촉을 고려한 거친 표면 위 다양한 패턴 형상에 따른 윤활 특성 연구 (Lubrication Properties of Various Pattern Shapes on Rough Surfaces Considering Asperity Contact)

  • 김미루;이승준;정재호;이득우
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.39-46
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    • 2018
  • Two surfaces that have relative motion show different characteristics according to surface roughness or surface patterns in all lubrication areas. For two rough surfaces with mixed lubrication, this paper proposes a new approach that includes the contact characteristics of the surfaces and a probabilistic method for a numerical analysis of lubrication. As the contact area of the two surfaces changes according to the loading conditions, asperity contact is very important. An average flow model developed by Patir-Cheng is central to the study of lubrication for rough surfaces. This average flow model also refers to a multi-asperity contact model for deriving a modified Reynolds equation and calculating the lubricant characteristics of a bearing surface with random roughness during fluid flow. Based on the average flow model, this paper carried out a numerical analysis of lubrication using a contact model by considering a load change made by the actual contact of asperities between two surfaces. Lubrication properties show different characteristics according to the surface patterns. This study modeled various geometric surface patterns and calculated the characteristics of lubrication.

냉동${\cdot}$공조용 로터리 콤프레서의 윤활 특성 제2보:베인 선단부의 탄성 유체 윤활 특성 해석 (The lubrication Characteristics of a Rotary Compressor used for Refrigeration and Air-conditioning Systems Park II: Analysis of elastohydrodynamic lubrication on vane tip)

  • 조인성;오석형;정재연
    • Tribology and Lubricants
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    • 제13권1호
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    • pp.62-69
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    • 1997
  • Rapid increase of refrigeration and air-conditioning systems 9r & a systems) in modern industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a systems to alternative refrigerant for the protection of environment. The, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a systems. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a systems is studied. The newton-Raphson method is used for the EHL analysis between vane and rolling piston in the rotary compressor. The results show that the rotational speed of a shaft and the discharge pressure influence significantly the friction force between vane and rolling piston. This results give important basic data for the further lubrication analysis and design of a rotary compressor.

공기윤활선 모사 실험에서의 공극률 및 마찰저항저감율 상관성 분석을 위한 실험적 연구 (Experimental study on analysis of correlation between void fraction and drag reduction rate in air lubrication ship)

  • 박승찬;이인원
    • 한국가시화정보학회지
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    • 제18권1호
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    • pp.11-17
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    • 2020
  • The reduction of CO2 emissions has been a key target in the marine industry since the IMO's MEPC published its findings in 2009. Air lubrication method is one of the mature technologies for commercialization to reduce the frictional resistance and enhance fuel efficiency of ships. Since the air lubrication pattern varies according to the ship's standing position and injection flow rate, in order to effectively control the air lubrication system, it is necessary to be able to judge the air layer development state based on the information collected from the monitoring sensor. In this study, we performed the air lubrication ship simulation experiment to measure the void fraction and the frictional resistance. The void fraction was measured to confirm the behavior of the air. Through the measurement of the frictional resistance, the change in frictional resistance reduction rate from the injection point to the longitudinal direction of the ship was confirmed. Based on the measurement results, correlation analysis was performed on void fraction and frictional resistance reduction rate.