• 제목/요약/키워드: loss process

검색결과 3,572건 처리시간 0.034초

골판지 불량 검색 시스템 개발, 현장적용과 생산 불량률 변화 (Development of Defects Detecting System for Corrugated Board, Mill Application, and Changes of Production Defects Ratio)

  • 정진모;민경은;김문성;박종문
    • 펄프종이기술
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    • 제40권2호
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    • pp.37-42
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    • 2008
  • Defects of corrugated board were limiting factors to the corrugated industry's growth. On-line detecting systems of defects are beneficial to increase profits of the corrugated board companies by reducing base paper consumption, increasing process reliability, and increasing productivity. By replacing naked eye inspection of defects to a defects detecting system, continuous inspection without fatigue may guarantee final products quality. The system was developed, which was consisted of line scan CCD camera, lens, illuminating parts, high speed image processor, software, various input parts, and output parts. First installation location of the system was at before fluting process after base paper unwinding, and surface of liner board was inspected by the system. Second installation location was after fluting process and combining process for liner board. Production loss includes ragged appearance of edge, irregular flute shape, wrong combination of flute, score cracking, defects in base paper, and flute cracking. The production loss was analyzed before and after the system installation at a commercial domestic mill. The production loss ratio was defined as a production loss weight per total production weight. The production loss ratio before the installation was decreased a lot from 1.28%(during 3 months before installation) to 0.76%(during 12 months after the first installation) and to 0.25%(during 6 months after the second installation).

대형 튜브성형체의 노징 공법 연구 (Study on Nosing Method for Large Size Tube Formed Body)

  • 조창연;박주성;이종억;정덕진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.408-411
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    • 2009
  • The plastic working process is a well-known molding method to produce products with good mechanical properties whilst reducing material loss and production time at the same time. Among those methods, the nosing process is commonly used for valves, tubes and ammunition which require high mechanical properties since it provides change in shape without additional mechanical process, minimum material loss during the post-process and superior properties. However, high manufacturing cost and time are required for the large-size tubes due to the multi-step nosing processes. In addition, there are some potential risks due to the buckling and property variation caused by the nosing process, too. Therefore, the shell nosing process is investigated and used in this study in order to resolve the problems described previously. Thus, we could obtain the process with lower cost and improved efficiency by means of the shell nosing process.

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마모공정에 대한 정량 보정계획 (A Fixed Amount Compensation Plan for a Tool Wear Process)

  • 최인수;이민구
    • 산업경영시스템학회지
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    • 제19권40호
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    • pp.233-240
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    • 1996
  • A fixed amount compensator is proposed for a process with a linear tool wear function. A Cost model is constructed which involve process adjustment cost and quality loss. Symmetric and asymmetric quadratic functions of the deviation of a quality measurement from the nominal target value are considered as the quality loss functions. Methods of finding optimal values of initial setting and compensation limit are presented and a numerical example is given.

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공정 데이터를 이용한 조업 조건 결정 절차와 사례연구 (The Procedure of Finding Operating Conditions Minimizing Quality Loss and Case Study)

  • 정일교;전치혁
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.76-80
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    • 2003
  • The procedure of finding operating conditions minimizing qualify loss is proposed with a real industry example. The procedure consists or major two parts - the selection or process variables critical to the response and He determination or operating conditions. The coefficients or ridge regression and the and stores or partial least squares are applied to select important process variables. Functional approach and Non-functional approach are used to find proper operating conditions of important process variables.

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Ultra Fine Soft Magnetic Powders Produced by High Pressure Water Atomization Process

  • Watanabe, Atsushi;Otsuka, Isamu;Wada, Kimio
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.794-795
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    • 2006
  • Metal powder for dust core application was developed. The powder can be produced improved high-pressure water atomization process. The process has produced powder of spherical shape and lower coercivity. The dust core obta ined shows lower core loss.

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공장건물의 화재리스크 경감방안에 관한 연구 (A Study on Factory Building Fire Risk Reduction Management)

  • 정의수;강경식
    • 대한안전경영과학회지
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    • 제10권3호
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    • pp.43-53
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    • 2008
  • This study is carried out for the fire safety of the factory building, the fire risk reduction measure in compliance with an example approached in fire risk reduction systematically, contribute to reduce the fire risk. The analytical fire risk process of discovering, identifying, estimating and evaluating risk and control measure as risk reduction measures are core concept, applies loss prevention with loss control techniques. The painting process in the workplace where the fire hazard and death accident accompanies coexists. Loss prevention problem of creation prevention of dangerous atmosphere at workplace is health and human services problem of normal circumstances, must be inspected with problem of combustible gases at the time of fire explosion. Static electricity measure accomplished the risk control process thoroughly as the fire risk reduction process model with the ignition sources measure which is presented. Fire risk from within organizing will be able to classify with each field by detailedly but risk treatment process will be able to apply basically all the same concept. Consequently about risk management example from before, this study is proposed risk management techniques that standardized rightly in the actual condition of organization with one plan, with discovery of fire risk, the feedback process in compliance with a fire risk reduction and the review which control the result is joint responsibility of engineer, technical expert and manager as part of safety management to practice with the fact must be supervised.

LCD 생산공정의 전게이트 시각 검사를 위한 공정 제어장치 개발 (Development on the Process Control System for Full Gate Visual Test of LCD Manufacturing Process)

  • 박형근
    • 한국산학기술학회논문지
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    • 제10권7호
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    • pp.1725-1728
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    • 2009
  • 본 연구개발에서는 정해진 환경에서 최대의 불량검출 능력을 발휘할 수 있도록 공정을 개선하기 위하여 전게이트 시각검사에 필수적인 FGV 패턴발생 장치와 공정제어 장치를 개발하였다. 본 연구개발을 통하여 접촉손실(Tact Loss)을 0에 근접 한 수준으로 유지할 뿐만 아니라 손실 및 에러 발생시 신속한 대처가 가능하여 모듈의 수율을 향상시킬 수 있을 것으로 기대된다. 또한 세부 동작 시퀀스를 제어하기 위한 H/W와 S/W 시스템을 생산라인에 실장하고 성능점검 및 인증을 수행한 결과 Tact에 의한 Pixel 불량의 경우는 98.1%, Line 불량의 경우는 99.1%의 검출율을 나타내었으며, Gate 및 Visual 레벨 테스트를 포함한 모듈공정 전체의 수율이 98.3%까지 증가하였다.

침적식 초음파-화학 제염 시 재료 및 공정 시간에 따른 부식 손상 특성 (Corrosion Damage Characteristics with Materials and Process Time in Ultrasonic-Chemical Decontamination of Immersion Type)

  • 이승준;현광룡;한민수;김성종
    • 한국표면공학회지
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    • 제51권5호
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    • pp.291-296
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    • 2018
  • In this study, we carried out an ultrasonic-chemical decontamination process with immersion type, reproduced in the laboratory. The corrosion damage characteristics, depending on kind of materials and ultrasonic process time, were investigated. Inconel 600, which showed lower corrosion potential and higher corrosion current density than that of STS 316, revealed severer corrosion damage and higher weight-loss rate than STS 316. Weight-loss rate of Inconel 600 increased with increasing ultrasonic process time. On the other hands, STS 316 presented a negligibly small corrosion damage, which was almost indistinguishable from visual observation. There was no effect of ultrasonic process time on the weight-loss rate of STS 316.

해바라기 유(油)의 탈납 (Dewaxing of Sunflower Seed Oil)

  • 이준식
    • 한국식품과학회지
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    • 제11권2호
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    • pp.112-117
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    • 1979
  • 해바라기유의 재래식 탈납공정 경제성을 높이기 위해서 여러가지 유화제(0.2% sodium bexametaphosphate, 0.05% sodium lauryl sulfate, 0.001% dioctyl sodium sulfosuccinate)를 이용한 새로운 탈납공정을 개발하였다. 해바라기 원유를 회분식 (batch process)과 연속식(continuous process)으로 유화제 수용액과 유화시킨후 원심분리기로 분리시켰을 때 재래식 탈납공정에 비견할 만한 탈납을 할 수있음을 알았다. 탈납 공정에서 위에 설명한 탈납정도(degree of dewaxing)외에 또 하나의 중요인자는 수율(dewaxirg loss)인바 회분식 공정의 경우에는 재래식 탈납공정의 수율과 같았으나 연속식 공정의 경우에는 개량할 여지가 있음을 알았다. 실험결과에 의하면 회분식 공정의 경우 탈납전 원유에 함유된 납(wax)의 다과에 관계없이 수율은 $0.62{\sim}0.82%$로 재래식 공정과 같았으나 연속식 공정인 경우에는 탈납전 원유에 함유된 납의 양이 적은 경우와 많은 경우 각각 2.28%와 5.68%로 현격한 차이를 보였다. 또한 연속식 공정의 경우 원유와 유화제를 유화시키는 방법에 따라 수율에 많은 영향이 미치는 것으로 밝혀졌으며 contactor와 static mixer를 썼을때 각각 5.2%와 2.8%이었다.

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