• Title/Summary/Keyword: lens process

Search Result 560, Processing Time 0.027 seconds

Effect of the Molding Conditions on Formability in Progressive Glass Molding Press (순차이송방식 GMP 공정에서 공정변수가 유리렌즈 성형성에 미치는 영향)

  • Jung, T.S.;Park, K.S.;Kim, D.S.
    • Transactions of Materials Processing
    • /
    • v.18 no.8
    • /
    • pp.633-639
    • /
    • 2009
  • Remarkable progress had been made in both technology and production of optical elements including aspheric lens. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. Against such a background, the high-precision optical GMP process was developed with an eye on mass production of precision optical glass pasts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as for cameras, video cameras, aspheric lenses for optical items. In this study, Design Of Experiment(Taguchi method) was adopted to find a tendency of molding conditions that influence formability. Three main factors for molding conditions were selected based on pressure at pressing stage and temperature, pressure at cooling stage. Also, the DOE was carried out and the interference patterns were measured to evaluate the formability of GMP process. From the results, it was found that the cooling pressure is the most sensitive parameter for progressive GMP process.

An Experimental Study on Flow Characteristics of PBK40 for Glass Lens Press Process Simulation of a Plate Heating Type (Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 실험적 연구)

  • Chang S.H.;Heo Y.M.;Yoon G.S.;Shin K.H.;Lee Y.M.;Jung W.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2006.05a
    • /
    • pp.567-568
    • /
    • 2006
  • Generally, progressive type GMP process is more efficient than batch type because there are advantages that problems of each stage(heating, press, cooling etc.) are easily grasped and a time of production is shortened. But if single cavity is used in progressive type GMP process, there is disadvantage that productivity is decreased. So, in order to improve productivity of progressive type GMP process, it is essential to secure multi cavity mold technic. In this study, as a fundamental study to develop multi cavity used in glass lens molding, we conducted a compression test for PBK40.

  • PDF

A Study on the PMMA Lens Fabrication for Surgical Light Based on Injection Molding Convergence Process (사출성형 융합공정 기반 수술실 무영등용 PMMA 렌즈 제작에 관한 연구)

  • Kang, Bo-An;Oh, Hyeong-Jong;Jeong, Byeong-Ho;Jeong, Nam-In
    • Journal of the Korea Convergence Society
    • /
    • v.6 no.1
    • /
    • pp.43-48
    • /
    • 2015
  • We studied on the injection molding conditions of defect-free PMMA lens for surgical light. When the heat temperature of mold is low, more imperfect molding or weldlines and flow marks have showed. A defective lens depends on low fluidity of the PMMA resin and its temperature is high, a flexural strain has occurred. The longer cooling time of specimens, the more cracks have occurred due to resin crystallization. In this study, optimal molding conditions for defect-free PMMA lens is as follows. The heat temperature of core mold was 110 [$^{\circ}C$] and also the cooling time was 25 [sec]. PMMA materials can realized low expense to produce plastic optical lens and applications.

A Characteristics of the Applied SOG Lens for the CPV Module (SOG렌즈를 적용한 집광형 태양전지모듈 특성)

  • Jeong, Byeong-Ho;Lee, Kang-Yoen;Park, Ju-Hoon;Moon, Eun-Ah;Lee, Sang-Hyun;Kim, Dae-Gon
    • The Transactions of the Korean Institute of Electrical Engineers P
    • /
    • v.61 no.2
    • /
    • pp.97-102
    • /
    • 2012
  • CPV system in the desert areas or areas near the equator, as is suitable for high-temperature region. As compared to silicon solar cells, CPV system have a high proportion of a BOS (balance of system). Solar cells because of its low proportion when designing a module technology is applied in a variety of ways. Applied to the CPV system is classified into two kinds of optical technology. One of those using fresnel lens uses refraction of light energy. The other is a mirror reflection of the structure using sprays. Both of these two ways to condense the sun to collect solar cell is a form of light. And goals by using a small solar cell materials is to produce more energy. In this paper, suitable for a domestic environment, with the aim CPV Manufacturing Technology, built on a variety of modular process technology to the development of a prototype performance analysis was carried out. In particular, silicone coated on the glass by the method of implementation of the Fresnel lens SOG(Silicon on glass) by applying the lens to absorb the solar spectrum was broad. In addition to, for the analyze to characteristics of the CPV module, developed CPV module performance and generating characteristics studied. These related technology through research and development of high-performance multi-junction solar cells, modules, development of concentrating solar power systems to facilitate the growth of the market is considered to be.

Generation of Lens surface by moving mask lithography (가변 속도 이동식 마스크를 이용한 렌즈 곡면 형성)

  • Lee Joon-Sub;Park Woo-Jae;Song Seok-Ho;Oh Cha-Hwan;Kim Pill-Soo
    • Korean Journal of Optics and Photonics
    • /
    • v.16 no.6
    • /
    • pp.508-515
    • /
    • 2005
  • We propose a fabrication method for refractive lens by variable velocity moving mask lithography and slit pattern. Distribution of exposure dose should be controlled for the curved photoresist surface that works as a refractive surface. We analyze theoretically the distribution of exposure dose by change of moving velocity, moving direction of mask and the shape of mask pattern, and confirm for the curved surface experimentally. The lens could have sag height of a few of hundreds ${\mu}m$, by using thick photoresist or Deep RIE process.

Design of a 10× Zoom Lens with an Expander for an MWIR Camera Using Athermal Material Composition Method (비열화 소재 구성 방법을 이용한 중적외선 카메라용 확장형 10배 줌 렌즈 설계)

  • Ryu, Tae-Sik;Park, Sung-Chan
    • Korean Journal of Optics and Photonics
    • /
    • v.33 no.6
    • /
    • pp.287-294
    • /
    • 2022
  • This study presents a method for designing an athermal middle wavelength infrared (MWIR) zoom lens with the iterative selection of material compositions on an athermal glass map. The optical properties of glass for MWIR are generally very sensitive to temperature, compared with visible glass. To compensate for focus error due to temperature change, the non-athermalized zoom system requires a large amount of movement of a compensator, which results in an unstable zoom system. To solve this problem, the material compositions for an athermal zoom lens have effectively been obtained using the thermal aberration correction process analytically on an athermal glass map. An expander lens is used to enlarge the focal lengths of an original main zoom lens two times. Finally, while this expander is attached to an original athermal zoom system, the final zoom system equipped with this expander doubles the focal length ranges and has stable performance over a specified temperature range.

Study on the Superprecision Glass Molding of Aspherical Lens for Optical Communication Module (광통신용 비구면 렌즈 초정밀 성형 공정 연구)

  • Jang, Kyung-Su;Lee, Tae-Ho;Rho, Tae-Yung;Kim, Chang-Seok;Jeong, Myung-Yung
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.27 no.1
    • /
    • pp.18-24
    • /
    • 2010
  • Efforts to obtain more efficient coupling of light from a laser diode to a single mode fiber have continued for various applications such as links for optical fiber communication systems. In TO-can package, configuration of optimized aspherical lens is bi-aspheric and its diameter is 2.4mm. We designed and fabricated aspherical coupling lens by means of glass molding technique under consideration of glass shrinkage. By controlling the aspherical profile error and surface roughness which were below 90nm and 10nm, respectively, we obtained the low coupling loss, 5.40dB, which was able to use for coupling a single mode fiber to laser diode.

A Study on Influence of PV and Ra with Re-Ir Coating of WC Core Surface for Glass Molding Lens (성형용 초경합금(WC) 코어면의 Re-Ir 코팅이 형상정도와 표면조도에 미치는 영향에 관한 연구)

  • Kim, Hyun-Uk;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.20 no.9
    • /
    • pp.808-811
    • /
    • 2007
  • Aspheric glass lens have recently been used in camera phone module because they are more effective than spherical ones. In this paper, the grinding condition of the tungsten carbide molding core has been found after applying DOE to the development of the aspheric glass lens for the 3 Megapixel and 2.5x camera-phone module. Also, the ultra precision grinding process was investigated under this condition by experiment. Re-Ir coating was applied on the ground surface of the tungsten carbide molding core. The influence of Re-Ir coating on the form accuracy and surface roughness of molding core was compared and evaluated. The form accuracy and surface roughness of the molding core were improved by application of Re-Ir coating on the surface of the tungsten carbide molding core.

Light Distribution Pattern of Optical System in Street Lights with AC COB-Type LEDs (AC COB형 LED 가로등의 광학계 배광 패턴)

  • Kim, Young-Gil;Yoo, Kyung-Sun;Lee, Chang-Soo;Hyun, Dong-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.26 no.1
    • /
    • pp.66-73
    • /
    • 2017
  • This study attempted to design lights with Type II distribution suitable for LED street lights based on the regulations of street light distribution developed by the Illuminating Engineering Society of North America (IESNA). The shape of an asymmetric lens, different from that of a rotationally symmetric lens, cannot be generated using a simple mathematical formula. In the first trial, the outline of the lens was fixed and simulated to confirm the distribution type. Following ISENA regulations, some problems that occurred during simulations and repeating was be modified that process is how we detected errors. Through optical research and simulations, a lens conforming to the regulations of Type II very short, Type II short, and Type II medium distributions was developed. A prototype was developed using simulation data and it was subjected to distribution tests. The results show that it can compare with property of Type II distribution.

Micro-channel Embedded Soft Contact Lens for Tear Biomolecule Sampling (눈물의 생체 분자 추출을 위한 미세유관이 탑재된 유연한 콘택트 렌즈)

  • Kim, Ockchul;Park, HyungDal;Song, Young-won;Kim, Jinseok
    • Journal of Biomedical Engineering Research
    • /
    • v.37 no.5
    • /
    • pp.178-185
    • /
    • 2016
  • Tear is a promising biological fluid for non-invasive health monitoring. It has been studied in the past to be a possible candidate for the diagnosis of certain systemic diseases, such as breast cancer, multiple sclerosis, prostate cancer, and diabetes. However, currently existing methods for collecting and extracting tear from the human eye causes inconsistencies in the biomolecule concentrations of the tear sample due to the irritating nature of the process. In response, we designed and fabricated a microfluidic system embedded soft contact-lens for the purpose of tear sampling. The lens was then tested with artificial tear for its tear sampling capability, and found to be able to find concentration equilibrium within 50 minutes. Additionally, simulation was carried out to further optimize the design so that tear sampling rate matched the natural tear turn-over rate of 1 microliter per minute.