• Title/Summary/Keyword: layered silicates

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Nanotechnology in elastomers- Myth or reality

  • Shanmugharaj, A.M.;Ryu, Sung-Hun
    • Rubber Technology
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    • v.12 no.1
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    • pp.1-7
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    • 2011
  • Nanotechnology is the fast becoming key technology of the $21^{st}$ century. Due to its fascinating size-dependent properties, it has gained significant important in various sectors. Myths are being formed on the proverbal nanotechnology market, but the reality is the nanotechnology is not a market but a value chain. The chain comprises of - nanomaterials (nanoparticles) and nanointermediates (coatings, compounds, smart fabrics). Elastomer based nanocomposites reinforced with low volume fraction of nanofillers is the first generation nanotechnology products and it has attracted great interest due to their fascinating properties. The incorporation of nanofillers such as nanolayered silicates, carbon nanotubes, nanofibers, metal oxides or silica nanoparticles into elastomers improves significantly their mechanical, thermal, barrier properties, flame retardency etc., Extremely small particle size, high aspect ratio and large interface area yield an excellent improvement of the properties in a wide variety of the materials. Uniform dispersion of the nanofillers is a general prerequisite for achieving desired properties. In this paper, current developments in the area of elastomer based nanocomposites reinforced with layered silicate and carbon nanotube fillers are highlighted.

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Preparation and Mechanical Properties of Nylon/Clay Nanocomposite (Nylon/Clay 나노복합재료의 제조와 특성에 관한 연구)

  • Shin, Seng-Seb;Park, Se-Hyeong;Lee, Young-Sei;Jung, Maeng-Joon;Choi, Hyun-Kuk
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.1
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    • pp.5-10
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    • 2009
  • The Nylon/clay nanocomposite were prepared with Cloisite25A and Cloisite30B. And mechanical properties and thermal properties of Nylon/clay nanocomposites on the amount of MMT have been investigated. From the results of XRD and TEM, we found that mono layered silicates were dispersed in polymer matrix and those resultants were exfoliated nanocomposites. When Cloisite30B was used as an intercalant in the Nylon/Clay nanocomposites, the mechanical and thermal properties of Nylon were higher than those with Cloisite25A.

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Mechanical and Water Barrier Properties of Soy Protein and Clay Mineral Composite Films

  • Rhim, Jong-Whan;Lee, Jun-Ho;Kwak, Hyo-Sup
    • Food Science and Biotechnology
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    • v.14 no.1
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    • pp.112-116
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    • 2005
  • Composite films were prepared with soy protein isolate (SPI) and various clay minerals by casting from polymer and clay water suspension. Effects of clay minerals on film thickness, moisture content (MC), tensile strength (TS), elongation at break (E), water vapor permeability (WVP), and water solubility (WS) were tested. Properties including thickness, surface smoothness, and homogeneity of films prepared with organically modified montmorillonite (O-MMT), Wamok clay (W-clay), bentonite, talc powder, and zeolite were comparable to those of control SPI films. TS increased significantly (p<0.05) in films prepared with O-MMT and bentonite, while WVP decreased significantly (p<0.05) in bentonite-added films. WS of most nanocomposite films decreased significantly (p<0.05).

Effect of organoclay on the dynamic properties of SBR compound reinforced with carbon black and silica (유기화 클레이의 첨가가 실리카 및 카본블랙를 함유한 SBR 복합체의 동적 특성에 미치는 영향)

  • Son, M.J.;Kim, W.
    • Elastomers and Composites
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    • v.41 no.4
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    • pp.260-267
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    • 2006
  • SBR (styrene-butadiene rubber; 25 wt% of solid contents) nanocomposites reinforced with OLS(organically modified layered silicates) were manufactured via the latex method. Two types of OLS are prepared, i.e. dodecylamine (primary amine) modified montmorillonite (DA-MMT) and N, N-dimethyldodecylamine (tertiary amino) modified MMT (DDA-MMT). X-ray diffraction (XRD) and transmission electron microscopy (TEM) were employed to characterize the layer distance of OLS and the morphology of the nanocomposites. SBR nanocomposites reinforced with ternary phase filler (carbon black/silica/OLS) systems also manufactured. Dynamic mechanical thermal analysis (DMTA) was performed on these composites to determine the loss factor (tan $\delta$) over a range of temperature($-20^{\circ}C{\sim}80^{\circ}C$). The results showed that there was significant changes on the values or tan $\delta$ with the addition of small amount of the OLS. By increasing the contents of OLS, the values of tan $\delta$ at $0^{\circ}C$ increased but those of tan $\delta$ at $60^{\circ}C$ decreased with increasing OLS contents.

Synthesis and Characterization of Heat Resistant Organophilic Layered Silicate Modified with Oligo(amic acid)s Having Alkyl Side Chains and Their Nanocomposites (알킬기가 도입된 올리고 아믹산 구조를 가진 고내열 친유기 층상 실리케이트의 제조 및 이를 이용한 나노복합재의 특성평가)

  • Han Ji Yun;Won Jong Chan;Lee Jae Heung;Suh Kyung-Do;Kim Yong Seok
    • Polymer(Korea)
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    • v.29 no.5
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    • pp.451-456
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    • 2005
  • In the field of designing of nano-fillers of polyimide nanocomposites, the two strategic points are the heat-resistance and compatibility with polyimide, a matrix polymer. In this study, we designed oligo(amic acid) having alkyl side chains and terminal amine groups to satisfy previous requirements and studied the modification of surface of layered silicates. Oligo(amic acid)s were prepared by the reaction of diamine monomers and PMDA and their molecular weight was controlled in about 2000g/mol. After that, acidification and ion exchange reaction led to the high-temperature organophilic layered silicate (OLS). XRD pauerns of OLS showed the more increased gallery spacing by $4{\AA}$ than that of the pristine layered silicate and the initial decomposition temperatures of OLS were in above $280^{\circ}C$. The polyimide nanocomposite films based on heat resistant OLS showed that the OLSs were well dispersed through the matrix and their CTEs showed a decrease of $26\%$ compared with pristine polyimide films.

Elastomer Nanocomposites(I) (엘라스토머 나노복합체(I))

  • Bang, Dae-Suk;Kye, Hyoung-San;Cho, Ur-Ryong;Min, Byung-Gak;Shin, Kyung-Chul
    • Elastomers and Composites
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    • v.44 no.1
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    • pp.22-33
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    • 2009
  • Recently, elastomer-nanocomposites reinforced with low volume fraction of nanofillers have attracted great interest due to their fascinating properties. The incorporation of nanofillers, such as, layered silicate clays, carbon nanotubes, nanofibers, calcium carbonate, metal oxides or silica nanoparticles into elastomers improves significantly their mechanical, thermal, dynamic mechanical, barrier properties, flame retardancy, etc. The properties of nanocomposites depend greatly on the chemistry of polymer matrices, nature of nanofillers, and the method in which they are prepared. The uniform dispersion of nanofillers in elastomer matrices is a general prerequisite for achieving desired mechanical and physical characteristics. In this paper, current developments in the field of elastomer nanocomposites reinforced with layered silicates, silica, carbon nanotubes, nanofibers and various other nanoparticles have been addressed.

Optimization of Processing Conditions and Mechanical Properties in Polymer Nanocomposite (고분자 나노복합재료의 가공조건 및 물성 최적화)

  • Nam, Byeong-Uk;Hong, Chae-Hwan;Hwang, Tae-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.73-80
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    • 2007
  • Nanocomposites are used as a new class of polymer system and many researchers have been interested in the clay nanocomposite because of its good mechanical properties, heat resistance, flame retardancy, and barrier property. Modified layered silicates as fillers are dispersed at a nanometer-level within a polymer matrix and then new extraordinary properties are observed. In this study, polypropylene/clay nanocomposites were prepared in a twin screw extruder by the melt compounding method. In order to increase the compatibility of PP with the clay, the MAPP was used as a compatibilizer. And organic modified clays were used as a nanometric filler during the melt extrusion. Through the analysis of SAXS, WAXS, the dispersion of clay was investigated. These nanocomposites compared with a neat polypropylene/talc composite have high modulus, low toughness, and reduced shrinkage at the stable dispersion.

A Study on the Preparation of the Exfoliated Polyimide Nanocomposite and Its Characterization (박리형 폴리이미드 나노복합재료 제조와 특성에 관한 연구)

  • 유성구;박대연;김영식;이영철;서길수
    • Polymer(Korea)
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    • v.26 no.3
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    • pp.375-380
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    • 2002
  • Diamines (p-phenylenediamine , m-phenylenediamine , and n-hexamethylenediamine) were intercalated into sodium montmorillonite for the further reaction with the anhydride end groups of polyamic acid. The anhydride terminated polyamic acid was synthesized using a mole ratio of 4,4'-oxydianilline : 1,2,4,5-benzene tetracarboxylic dianhydride = 1.50 : 1.53. The modified montmorillonite was reacted with polyamic acid terminated with anhydride group in N-methyl-2-pyrrolidone (polyamic acid/clay nanocomposite). After imidization, thin films of the polyimide/clay nanocomposite were prepared. From the results of XRD and TEM, we found that mono layered silicates were dispersed in polyimide matrix and those resultants were exfoliated nanocomposites. Mechanical properties of exfoliated polyimide nanocomposite were better than both those of pure polyimide and those of intercalated polyimide nanocomposite.

Structure and Properties of the Organoclay Filled NR/BR Nanocomposites

  • Kim Won-Ho;Kim Sang-Kwon;Kang Jong-Hyub;Choe Young-Sun;Chang Young-Wook
    • Macromolecular Research
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    • v.14 no.2
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    • pp.187-193
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    • 2006
  • Organoclay, was applied as a filler, in place of carbon black and silica, to a natural rubber (NR)/butadiene rubber (BR) blend. A compounding method was used to disperse and separate the layered silicates. The effect of a coupling agent on the vulcanizates was evaluated using both the silica and organoclay filled compounds. After the compounding processes were completed, the XRD diffraction peaks disappeared, but then reappeared after vulcanization. The scorch times for the organoclay-filled compounds were very short compared to those for carbon black and silica-filled compounds. The organoclay-filled compounds showed high values of tensile strength, modulus, tear energy, and elongation at the break. When ranked by viscosity, the compounds appeared in the following order: silica > silica (Si-69) > organoclay > organoclay (Si-69) > carbon black. Fractional hysteresis, tensile set, and wear rates were very consistent with the viscosity of the vulcanizates. The Si 69 coupling agent increased reversion resistance, the maximum torque values in the ODR, modulus, and wear resistance, but decreased elongation at the break, fractional hysteresis, and tension set of the vulcanizates.

Corrosion Protection from Inhibitors and Inhibitor Combinations Delivered by Synthetic Ion Exchange Compound Pigments in Organic Coatings

  • Chrisanti, S.;Ralston, K.A.;Buchheit, R.G.
    • Corrosion Science and Technology
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    • v.7 no.4
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    • pp.212-218
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    • 2008
  • Inorganic ion exchange compounds (IECs) including hydrotalcites and bentonite clays are a well known classes of layered mixed metal hydroxides or silicates that demonstrate ion exchange properties. These compounds have a range of applications from water purification to catalyst supports. The use of synthetic versions of these compounds as environmentally friendly additives to paints for storage and release of inhibitors is a new and emerging application. In this paper, the general concept of storage and release of inhibiting ions from IEC-based particulate pigments added to organic coatings is presented. The unique aspects of the IEC structure and the ion exchange phenomenon that form the basis of the storage and release characteristic are illustrated in two examples comprising an anion exchanging hydrotalcite compound and a cation exchanging bentonite compound. Examples of the levels of corrosion protection imparted by use of these types of pigments in organic coatings applied to aluminum alloy substrates is shown. How corrosion inhibition translates to corrosion protection during accelerated exposure testing by organic coatings containing these compounds is also presented.