• Title/Summary/Keyword: layer coating

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Improving printability by designing a multi-layered coating structure (I) - The effect of binder properties in the pre-coating layer on the characteristics of the top-coating layer - (다층도공층의 설계에 의한 인쇄적성 개선 (제1보) - 프리코팅층의 바인더 물성이 탑코팅층의 특성에 미치는 영향 -)

  • Kim, Sun-Kyung;Won, Jong Myoung;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.1
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    • pp.27-33
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    • 2016
  • This study was carried out in order to investigate the effect of binder properties in pre-coating layer on the characteristics of top-coating layer and print mottle of coated paper. Four different latices were used as a binder in pre-coating layer, and coating color prepared with a same formulation was applied for top-coating. The properties and print mottle of coated paper were evaluated. It was found that glass transition temperature (Tg) was the important factor to control the properties of pre- and top-coating layer. PPS roughness of coated paper was decreased and paper gloss was increased with applying binder which has lower Tg. Properties of top-coating layer were affected by the binder used in pre-coating layer. Print mottle of coated paper was improved with using binder which has lower Tg in pre-coating layer. These results indicate that final printability and properties of top-coating layer can be improved with using suitable binder in pre-coating layer.

A Study of Sliding Friction and Wear Properties for PTFE Layer coated on Steel (철강재료위 coating된 PTFE 막층의 미끄럼 마찰마모특성 연구)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.96-103
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    • 2008
  • PTFE is generally utilized as the form of composites with adding various fillers. The purpose of this paper lies on clarifying the friction and wear properties of the PTFE coating layer on steel. Especially, the effects of PTFE powder size for coating and surface roughness of the counter material on the properties are investigated. Sliding friction and wear tests are conducted at several sliding speeds by employing two types of PTFE coating layer using different powder sizes. One type of coating layer is composed of uniform fine powder, whereas the other type is made up of mixture powder of different sizes. As results, it is found that PTFE coating layer are effective to improve the wear resistance and to reduce the friction coefficient. It is clear that PTFE coating layers are abrasively removed by asperities of the counter material during sliding contact. However, PTFE coating layer with uniform fine powder shows somewhat better wear resistance than that with mixture powder of different sizes in low sliding speed region. It can be seen that the wear of the coating layer are drastically reduced because wear fragment from counter material are transferred to the coating layer. On the other hand, friction coefficient is shown not to be directly related with PTFE powder size in coating layer.

Improvement of printability by the new designe of the multi-layered coating structure (II) - The effect of pigment blending in pre-coating layer on characteristics of top-coating layer - (다층도공층의 설계에 의한 인쇄적성 개선(제2보) - 프리코팅층의 안료배합이 탑코팅층의 특성에 미치는 영향 -)

  • Kim, Sun-Kyung;Won, Jong Myoung;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.2
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    • pp.61-67
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    • 2016
  • This study was carried out in order to investigate the effect of pigment properties in a pre-coating layer on the characteristics of a top-coating layer and the print mottle of the coated paper. Five different pigments were applied for this study as raw materials for the pre-coating layer. The properties and print mottle of the coated paper samples were evaluated according to the coating color formulation. Type of pigments appliied in a pre-coating layer was one of the most important factor to control the properties of pre and top coating layer. Surface properties of pre and top coated paper were improved by blending GCC which had smaller particle size, with clay. Properties of a top-coating layer was affected by the pigment properties used in the pre-coating layer. It was found that print mottle of coated paper can be improved by replacing part of GCC with smaller particle size GCC or clay in pre-coating layer.

Change in Microstructure and Coating Layer of Al-Si Coated Steel after Conductive Heating (Al-Si 도금강의 통전 가열에 따른 미세조직과 도금층 변화)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.3
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    • pp.107-115
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    • 2021
  • Al-Si coated boron steel has been widely used as commercial hot stamping steel. When the steel is heated at 900~930℃ for 5 min in an electric furnace, thickness of the coating layer increases as a consequence of formation of intermetallic compounds and diffusion layer. The diffusion layer plays an important roll in blunting the propagation of crack from coating layer to base steel. Change in microstructure and coating layer of Al-Si coated boron steel after conductive heating with higher heating rate than electric furnace has been investigated in this study. Conductive-heated steel showed the martensitic structure with vickers hardness of 505~567. Both intermetallic compounds in coating layer and diffusion layer were not observed in conductive-heated steel due to rapid heating. It has been found that the conductive-heating consisting of rapid heating to 550℃ which is lower than melting point of Al-Si coating layer, slower heating to 900℃, and then 1 min holding at 900℃ is effective in forming intermetallic compound in coating layer and diffusion layer.

Residual stresses on plasma sprayed zirconia coatings (플라즈마 용사법에 의한 지르코니아 코팅에서의 잔류응력에 대한 연구)

  • 류지호;강춘식
    • Journal of Welding and Joining
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    • v.7 no.4
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    • pp.46-55
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    • 1989
  • Zirconia coatings are performed by the plasma spraying on the substrate of Al-Si alloy. In case of plasma sprayed ceramic coatings, it is important to control properly residual stress occurred during cooling process. Residual stress in coating layer varies with sprayed conditions and is influenced greatly by the coating layer thickness. Surface residual stress due to coating layer thickness is measured by X-ray diffraction method and the residual stress in coating layer is estimated by the deflection of coating layer when the restraint force in substrate was removed. When zirconia was coated on the substrate, tensile residual stress remains on zirconia coated surface layer. The tensile stress is increased to 0.35mm thickness and after 0.45mm thickness it is decreased abrouptly. A thick bond and composite coating reduce the zirconia surface stress and composite coating controls effectively the thick zirconia surface stress.

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A Study on the Improvement of Multi-Layer Coating Method on Concrete Base (성형 콘크리트 복층마감도장 공법 개선에 관한 연구)

  • Kim, Chong-Weon;Choi, In-Sung
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.1
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    • pp.93-105
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    • 2003
  • The Precast Concrete(PC) method was developed for a large production of a structure in Europe. Afterwards, this PC method has been applied to a structure and an outside Coating of buildings extensively. The outside Coating of the building applied this PC method is a method to put tiles or stones to base concrete. And there is a method to use paints for, so the expression of various patterns is possible. The Multi-Layer Coating is one of the methods to use paints. This Multi-Layer Coating method can show various designs of external appearance with Foam when it is made with the PC panel. Also, the paint film of the PC panel enables a splendid appearance, and a protective function of concrete is possible, too. Therefore, it makes good durability of the PC. Besides, maintenance is easy to manage because it is free from pollution when it uses metallic materials, stones, or any other materials. You might have no trouble in applying the Multi-Layer Coating method in order to save a merit of an outside Coating on the PC panel. However, the Multi-Layer Coating method used as a current outside Coating method has pollution and bad working environment because Oil Epoxy Resins have toxicity and flammability. Therefore, a lot of warnings are required for coating work in order to have appropriate quality because working hours are short, and production efficiency is low too. These reasons make the cost of construction of the Multi-Layer Coating method increase. And employers or designers may have problems in selecting this Multi-Layer Coating method. Therefore, the purpose of this study is to get activation of the Multi-Layer Coating method by offering improvement measures about the problems of the existing Multi-Layer Coating method.

Characterization of Coating Layer formed on the Metal Surface by Calorizing (Calorizing(Aluminizing) 코팅 층의 표면특성 고찰)

  • 하진욱
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.1
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    • pp.49-54
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    • 2000
  • The effect of Particle size of coating Powder and coating temperature on the Properties of coating layer was studied by calorizing(or aluminizing). The surface properties of coating layer were fully characterized, using SEM and EDXS. Coating powders were separated according to the particle size by 3 steps and the coating temperature was varied from $950^{\circ}C$ to $980^{\circ}C$. Calorizing with pack cementation method carried under Ar atmosphere for 5 hrs. Results show that the thickness and Al content of coating layer increased as the size of coating powder decreased and coating temperature increased. And pores formed on the coating layer reduced and homogeneity of coating layer increased with smaller particle size of coating powder.

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Parametric Investigation on Double Layer Liquid Coating Process with Viscous Dissipation in Optical Fiber Mass Manufacturing System (광섬유 대량생산시스템 이중 액상코팅공정의 점성소산 및 공정인자 영향성 해석연구)

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.4
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    • pp.80-85
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    • 2018
  • The present investigation on optical fiber mass manufacturing features the computational modeling and simulation on a double layer liquid coating process on glass fiber surface. The computational model employs a simplified geometry of typical fiber coating system which consists of primary and secondary coating dies along with secondary coating cup. The viscous dissipation in coating flow is incorporated into the double layer coating process simulations. Heavy temperature dependence of coating liquid viscosity is also considered in the model. The computational results found that the effects of viscous dissipation on both primary and secondary coating layer thicknesses are highly significant at higher drawing speed. Several important coating process parameters such as supply temperature and pressure of primary and secondary coating liquids are investigated and discussed in order to appreciate how those parameters affect the double layer coating layer thickness on fast moving glass fiber.

Process Improvement and Effect for Enteric Tablet Coating Using Aqueous System (수계 장용 정제 코팅에 관한 공정개선 및 효과)

  • Jeong, Noh-Hee;Shin, Kang-Hyun
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.3
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    • pp.234-240
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    • 2005
  • In this study, we have prepared three kinds of enteric tablet coating formulations for prevention the crack incidence and enhanced process improvement of enteric tablet using aqueous system. we determined the mechanical strength of three formulatons on the enteric film-coating process. The compared experiment of one-layer and two-layer (A), (B) coating treated having placebo tablets without breakline and logo. In result, the breaking force time of two-layer (B) film strength was found to increase 0.8min than two-layer (A). We confirmed the half reduction of working hour and the simplification in the one-layer coating process, and the coating troubles was solved as setting up a dehumidifier in inlet of coater. In result, we recovered that optimum running capacity(g/kg) of dehumidifier is 10g/kg and below.

Laser Cladding of WC/T-800 Cermet: Fabrication, Microstructure and Wear Properties

  • Kyoung-Wook Kim;Young-Kyun Kim;Sun-Hong Park;Kee-Ahn Lee
    • Archives of Metallurgy and Materials
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    • v.66 no.3
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    • pp.713-717
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    • 2021
  • This study fabricated a WC/T-800 cermet coating layer with Co-Mo-Cr (T-800) powder and WC powder using laser cladding, and analyzed its microstructure, hardness and wear properties. For comparison, casted bulk T-800 was used. Laser cladded WC/T-800 cermet coating layer showed circular WC phases in the Co matrix, and dendritic laves phases. The average laves phase size in the cermet coating layer and bulk T-800 measured as 7.9 ㎛ and 60.6 ㎛, respectively, indicating that the cermet coating layer had a relatively finer laves phase. Upon conducting a wear test, the cermet coating layer added with WC showed better wear resistance. In the case of laser cladded WC/T-800 cermet coating layer, abrasion wear was observed; on the contrary, the bulk T-800 showed pulled out laves phases. Based on the above findings, the WC/T-800 cermet coating layer using laser cladding and the relationship between its microstructure and wear behavior were discussed.