• Title/Summary/Keyword: large high strength bolt

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Experimental and numerical study of large high strength bolt shear connector embedded in HFRC

  • Yuliang He;Zhengxin Wang;Weiming Wu;Ying Yang;Yiqiang Xiang
    • Steel and Composite Structures
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    • v.49 no.2
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    • pp.197-213
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    • 2023
  • To investigate the static properties of large high strength bolt shear connector in hybrid fiber-reinforced concrete (HFRC) and normal concrete (NC), eight push-out test specimens with single/double nut and HFRC/NC slabs were designed and push-out tests were conducted. A fine 3D nonlinear finite element (FE) model including HFRC constitutive model was established by using ANSYS 18.0, and the test results were used to verify FE models of the push-out test specimens. Then a total of 13 FE models were analyzed with various parameters including fiber volume fractions of HFRC, bolt diameter and thickness of steel flange. Finally, the empirical equations considering the contribution of polypropylene fiber (PF) and steel fiber (SF) obtained from the regression of the test results and FE analysis were recommended to evaluate the load-slip curve and ultimate capacity of the large high strength bolt shear connector embedded in HFRC/NC.

Strength Evaluation of Aluminum Alloy Bolt by Nano-Indentation Hardness Test

  • KUBOTA Yoshihiro;NAKAMURA Tamotsu;KOBAYASHI Mitsuo;FUKUDA Katsumi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.123-126
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    • 2003
  • A high strength aluminum alloy bolt (A7050, T7 temper treatment) has been developed by the authors. The bolt has a small grain size in the whole area of the bolt because of the large equivalent strain followed by thermo-mechanical treatment. As the bolt made of A 7050 has a risk of stress corrosion cracking, each grain should be strengthened the grain inside than the grain boundary in order to improve the stress corrosion cracking resistance. It has been confirmed that the nano-indentation hardness at each grain inside increased with the increasing equivalent strain by thermo-mechanical treatment processing.

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Estimation of Safety and Economical Efficiency of Large High Tension Bolted Joints (대직경 고장력볼트 이음부의 안전성 및 경제성 평가)

  • Sung, Ki-Tae;Kyung, Kab-Soo;Lee, Seung-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.6 s.58
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    • pp.97-105
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    • 2009
  • This study was conducted for the purpose of examinating the safety and economical efficiency of large high tension bolted joints. The specimen using F10T-M30 large high strength bolts has been selected and static tensile test has been conducted to evaluate the slip characteristics. In addition, finite element analysis has been carried out to estimate the number of required bolts. As a result, the average slip coefficient of M30 high strength bolts exceeded 0.4 - the standard in highway bridge design specification - and has satisfied the slip strength, which is the same as that of M22 high strength bolts. In addition, if F13T-M22 high strength bolts were applied, the number of required bolts decreased by 21%, and if F10T-M30 high strength bolts were applied, the number of required bolts decreased by 46%, that leads to the conclusion that the economical efficiency in accordance with diametering of high strength bolts was now verified.

A Study on Serviceability of Oversized Bolt Hole in High-Tension Bolt Joint Subjected to Bending (휨을 받는 고장력볼트 체결부에서 과대공에 따른 사용성에 관한 연구)

  • Park, Jeong-Ung;Yang, Seung-Hyun;Jang, Suk-In
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2831-2836
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    • 2009
  • If a design load exceeding the frictional force of the contact surface is applied to the connection of steel members using a high-tension bolt friction joint, sliding occurs and the connection of the steel members bears the design load through the shear strength and bearing strength of the bolt and the base plate. The sliding distance can be determined by the tensile force of the bolt, the friction coefficient of the contact surface, and the position of the bolt in the base plate hole. This study measured and analyzed sliding according to standard bolt hole and oversize bolt hole when pure bending moment and tensile force were applied to high-tension bolt joints with different sizes of bolt holes made in the base plate and the cover plate. In a high-tension bolt joint receiving pure bending moment and tensile force, the load causing sliding in an oversize bolt hole was $74\sim94%$ of that in a standard bolt hole. In a member receiving tensile force, the sliding load ratio was lower when the size of oversize bolt holes in the base plate and the cover plate was large. In addition, the size of the oversize bolt hole in the base plate was more closely correlated with the change of sliding loadthan the size of the oversize bolt hole in the base plate.

Research on the support of larger broken gateway based on the combined arch theory

  • Yang, Hongyun;Liu, Yanbao;Li, Yong;Pan, Ruikai;Wang, Hui;Luo, Feng;Wang, Haiyang;Cao, Shugang
    • Geomechanics and Engineering
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    • v.23 no.2
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    • pp.93-102
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    • 2020
  • The excavation broken zones (EBZ) of gateways is a significant factor in determining the stability of man-made opening. The EBZ of 55 gateways with variety geological conditions were measured using Ground Penetrating Radar (GPR). The results found that the greatly depth of EBZ, the smallest is 1.5 m and the deepest is 3.5 m. Experimental investigations were carried out in the laboratory and in the coal mine fields for applying the combined arch support theory to large EBZ. The studies found that resin bolts with high tensile strength and good bond force could provide high pretension force with bolt extensible anchorage method in the field. Furthermore, the recently invented torque amplifier could greatly improve the bolt pretension force in poor lithology. The FLAC3D numerical simulation found that the main diffusion sphere of pretension force was only in the free segment zone of the surrounding rock. Further analysis found that the initial load-bearing zone thickness of the combined arch structure in large EBZ could be expressed by the free segment length of bolt. The using of high mechanical property bolts and steel with high pretension force will clearly putting forward the bolt length selection rule based on the combined arch support theory.

Wireless Impedance-Based SUM for Bolted Connections via Multiple PZT-Interfaces

  • Nguyen, Khac-Duy;Kim, Jeong-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.3
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    • pp.246-259
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    • 2011
  • This study presents a structural health monitoring (SHM) method for bolted connections by using multi-channel wireless impedance sensor nodes and multiple PZT-interfaces. To achieve the objective, the following approaches are implemented. Firstly, a PZT-interface is designed to monitor bolt loosening in bolted connection based on variation of electro-mechanical(EM) impedance signatures. Secondly, a wireless impedance sensor node is designed for autonomous, cost-efficient and multi-channel monitoring. For the sensor platform, Imote2 is selected on the basis of its high operating speed, low power requirement and large storage memory. Finally, the performance of the wireless sensor node and the PZT-interfaces is experimentally evaluated for a bolt-connection model Damage monitoring method using root mean square deviation(RMSD) index of EM impedance signatures is utilized to estimate the strength of the bolted joint.

Titanium alloy bolt hot forging process analysis through plastic working analysis (소성 가공 해석을 통한 티타늄 합금 볼트 열간 단조 공정 분석)

  • Choi, Doo-Sun;Kim, Tae-Min;Han, Bong-Seok;Han, Yu-Jin;Ko, Kang-Ho;Park, Jung-Rae;Park, Kyu-Bag;Lee, Jung-Woo;Kim, Do-Un
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.42-48
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    • 2020
  • Titanium alloy has been in the spotlight as a core material in high-tech industries that require high strength and light weight because it has excellent strength and corrosion resistance and strength is higher than that of steel. Therefore, in various industries, existing steel products are intended to be replaced with titanium alloys. Titanium alloys can cause cutting tool breakage during cutting, and heat generated during cutting does not dissipate, accumulates in tools and workpieces, resulting in large wear and tear on thin workpieces. In addition, since titanium alloy is a metal with high chemical activity, the wear of the tool becomes more severe when the cutting speed is high, so machining of titanium bolt through cutting is very disadvantageous in terms of productivity. Therefore, the production of bolts using titanium alloys is being produced through a forging process to improve productivity and product quality. In this paper, hot forging molding analysis was performed on bolts used for fastening automobile parts using Ti-6Al-4V alloy, which is the most commonly used titanium alloy.

Evaluation of Tensile Behaviors of Beam Splice with High Strength Bolts According to Steel Grades (강종에 따른 고력볼트 보 이음부 인장거동 평가)

  • Kim, Hee-Dong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.129-137
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    • 2020
  • In designing a high strength bolted beam splice using steel for building structures, it is necessary to present the appropriate steel grade selection criteria for how to determine the cover plate steel grade. This study examined the difference in tensile behavior according to the steel grades through static tensile tests simulating the beam member high strength bolt joints flange. For this purpose, the specimens were designed and fabricated with the main variables, such as the thickness, steel grade and the strength of flange and cover plate, which are expected to affect the splice strength and behavior. The tensile test results for a total of 48 specimens showed that the tensile-load capacity exceeded the design tensile strength applied with a nominal strength of steel in all specimens. When the design strength of the cover plate exceeded 1.25 times that of the flange plate, the flange plate governed the behavior of splice. The change in maximum tensile load due to the change in flange steel grade is not very large, but there is a difference in deformation. The test results confirmed that the steel grade and thickness of the cover plate were the main factors affecting the beam splice behavior.

Developing an improved water discharge anchor & trap bolt to prevent basic salt penetration to harbor structures (해수 염기 침투방지를 위한 성능개선 형 물배출 앵커 및 트랩볼트 개발에 관한 연구)

  • Ock, Jong-Ho;Moon, Sang-Deok;Lee, Hwa-Sun;Shin, Kyung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.674-682
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    • 2018
  • Large industrial motors require a large area because of the high risk of shutdown accidents and large industrial accidents due to the lowering of the dielectric strength of the armature windings and overheating problems. Therefore, there is a demand for a large-capacity motor that has small size, light weight, and excellent dielectric strength compared with conventional motors. Superconducting motors have advantages of high efficiency and output power, low size, low weight, and improved stability. This results from greatly increasing the magnetic field generation by using superconductive field coils in rotating machines such as generators and motors. It is very important to design and analyze the cooling system to lower the critical temperature of the wires to achieve superconducting performance. In this study, a field loss analysis and low-temperature heat transfer analysis of the cooling system were performed through the conceptual design of a 100-HP high-temperature superconducting synchronous motor. The field loss analysis shows that a uniform pore magnetic flux density appears when high-temperature superconducting wire is used. The low-temperature heat transfer analysis for gaseous neon and liquid neon showed that a flow rate of 1 kg/min of liquid neon is suitable for maintaining low-temperature stability of the high-temperature superconducting wire.

Evaluation of Structural Performance and Improvement of Screw Thread Shape on 1,300 MPa High Strength Bolts (1,300 MPa급 고장력볼트의 나사형상 개선 및 성능평가)

  • Han, Jong Wook;Kim, Jin Ho;Park, Young Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.3A
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    • pp.189-198
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    • 2011
  • Although high strength bolts with tensile strength of 1,000 MPa are mainly used in steel structure construction sites throughout the world, new high strength bolts are required owing to the installation of continuous long-span bridges resulting from the development and distribution of high strength steel and ultra-thick steel plates. Currently, high strength bolts with tensile strength of 1,300 MPa are being used. However, as they tend to place a large load on a small section of space, a high strength bolt of high structural performance and screw thread shape with less stress concentration is thought to be more effective. This study conducted analyses in order to develop an improved screw thread shape relative to the KS screw thread shape. A new screw thread shape with less stress concentration and effective load distribution at the time of fastening bolts and nuts was provided upon analysis of the characteristics of screw thread shape. Additionally, in an experimental study, the structural performance of high strength bolts with tensile strength of 1,300 MPa was investigated. The results revealed that the new screw thread shape was more effective than the existing screw thread shape in terms of structural performance and mitigating the stress concentration.