• Title/Summary/Keyword: lap joint

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Adhesive Area Detection System of Single-Lap Joint Using Vibration-Response-Based Nonlinear Transformation Approach for Deep Learning (딥러닝을 이용하여 진동 응답 기반 비선형 변환 접근법을 적용한 단일 랩 조인트의 접착 면적 탐지 시스템)

  • Min-Je Kim;Dong-Yoon Kim;Gil Ho Yoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.1
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    • pp.57-65
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    • 2023
  • A vibration response-based detection system was used to investigate the adhesive areas of single-lap joints using a nonlinear transformation approach for deep learning. In industry or engineering fields, it is difficult to know the condition of an invisible part within a structure that cannot easily be disassembled and the conditions of adhesive areas of adhesively bonded structures. To address these issues, a detection method was devised that uses nonlinear transformation to determine the adhesive areas of various single-lap-jointed specimens from the vibration response of the reference specimen. In this study, a frequency response function with nonlinear transformation was employed to identify the vibration characteristics, and a virtual spectrogram was used for classification in convolutional neural network based deep learning. Moreover, a vibration experiment, an analytical solution, and a finite-element analysis were performed to verify the developed method with aluminum, carbon fiber composite, and ultra-high-molecular-weight polyethylene specimens.

Weldability of STS316L for LNG Carrier by Fiber Laser (파이버 레이저를 이용한 LNG선용 STS316L의 용접특성)

  • Kim, Jong-Do;Lee, Jae-Beom;Lee, Chang-Je;Song, Moo-Keun;Nam, Gi-Jeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1061-1068
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    • 2012
  • These days, world wide interest about global warming and environmental pollution and exhausting fossil fuel which have been main energy source in all around the world. So many country have tried to find out the solution by investing new & renewable and clean energy. Therefore LNG have been widely used as a substitution of fossil fuel and clean energy that emits less pollutant like SOx, NOx. Therefore LNG consumption has been quickly raised and LNG carriers have been getting larger for decades. In this study, high power fiber laser was used for welding of stainless steel for LNG carrier to increase its productivity. Used material was STS316L which has low carbon less than 0.03% and its thickness was 8 mm. We carried out bead, lap and butt welding by using the fiber laser which has maximum power up to 5kW. As a result, we could find out that lap and butt joint was possible at welding speed of 2.0m/min and 3.0m/min respectively.

Defects Evaluation at Lap Joint Friction Stir Welding by Lock-in Ultrasound Infrared Thermography (위상잠금 초음파 적외선열화상에 의한 겹치기 마찰교반용접부의 결함 평가)

  • Choi, Man-Yong;Park, Hee-Sang;Park, Jeong-Hak;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.104-109
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    • 2010
  • Lap joint friction stir welding(LFSW) is an relatively new solid state joining process. A6061-T6 aluminium alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength to weight ratio and good corrosion resistance. Test methods used in this paper, lock-in thermography, a phase difference between the defect area and the healthy area indicates the qualitative location and size of the defect. In this paper, the defects detected from the thermal image of mechanical properties for weld were evaluated and compared by the lock-in infrared thermography technique.

Fracture Mechanical Characterization of Bi-material Interface for the Prediction of Load Bearing Capacity of Composite-Steel Bonded Joints (복합재료-탄소강 접착제 결합 조인트의 하중지지 능력 예측을 위한 이종 재료 접합 계면의 파괴 역학적 분석)

  • Kim, Won-Seok;Shin, Kum-Chel;Lee, Jung-Ju
    • Composites Research
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    • v.19 no.4
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    • pp.15-22
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    • 2006
  • One of the primary factors limiting the application of composite-metal adhesively bonded joints in structural design is the lack of a good evaluation tool for the interfacial strength to predict the load bearing capacity of boned joints. In this paper composite-steel adhesion strength is evaluated in terms of stress intensity factor and fracture toughness of the interface corner. The load bearing capacity of double lap joints, fabricated by co-cured bonding of composite-steel adherends has been determined using fracture mechanical analysis. Bi-material interface comer stress singularity and its order are presented. Finally stress intensities and fracture toughness of the wedge shape bi-material interface corner are determined. Double lap joint failure locus and its mixed mode crack propagation criterion on $K_1-K_{11}$ plane have been developed by tension tests with different bond lengths.

Detection of Second-Layer Corrosion in Aging Aircraft Fuselage

  • Kim, Noh-Yu;Achenbach, J.D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.417-426
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    • 2006
  • A Digital X-ray imaging system using Compton backscattering has been developed to obtain a cross-sectional profile and mass loss of corroded lap-splices of aging aircraft from density variation. A slit-type camera was designed to focus on a small scattering volume inside the material, from which the backscattered photons are collected by a collimated scintillator detector for interpretation of material characteristics. The cross section of the lap-joint is scanned by moving the scattering volume through the thickness direction of the specimen. The mass loss of each layer has been estimated from a Compton backscatter A-scan to obtain the thickness of each layer including the aluminum sheet, the corrosion layer and the sealant. Quantitative information such as location and width of planar corrosion in the lap splices of fuselages is obtained by deconvolution using a nonlinear least-square error minimization method(BFGS method): A simple reconstruction model is also introduced to overcome distortion of the Compton backscatter data due to attenuation effects attributed to beam hardening and quantum noise.

Seismic Performance of Flexural-Shear Circular Reinforced Concrete Bridge Piers (휨전단 거동을 보이는 원형 RC교각의 내진성능평가)

  • Song, Ho-Jin;Chung, Young-Soo;Kim, Yon-Gon;Kim, Hoon;Kim, Dae-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.823-828
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    • 2002
  • Lap splice in plastic hinge region of RC bridge piers is inevitable because of the constructional joint between footing and column. RC circular columns with lap-splice in plastic hinge region are widely used in Korean highway bridges. It is, however, believed that there we not many experimental research works for nonlinear behavior of these columns subjected to earthquake motions. This study has been peformed to verify the effect of lap splice and confinement steel ratio for the seismic behaviour of reinforced concrete bridge piers. Quasi-static test have been done to investigate the physical seismic performance of RC bridge piers, such as displacement ductility.

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Coaxial Monitoring during Laser Lap Welding (겹치기 이음부의 레이저용접 동축 모니터링)

  • Kim, Jung-Hak;Kim, Cheol-Hee;Kim, Jeong-Han;Rhee, Se-Hun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1294-1298
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    • 2007
  • Welding process monitoring is advantageous for maintaining weld quality and numerous sensing techniques have been developed for laser welding. Coaxial image monitoring enables direct monitoring of the weld pool shape and keyhole behavior, but requires the complex optical system and the image processing technique. In this study, we coaxially acquired the weld pool images during laser lap welding by using the camera and special illumination. The welding characteristics - pool width and length, keyhole shape, etc - were extracted by using image processing and the relationship between these characteristics and the penetration depth were investigated.

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APPLICATIONS OF TWO-STATE M-INTEGRAL FOR ANALYSIS OF ADHESIVE LAP JOINTS (접착 LAP JOINT 해석을 위한 두 상태 M-적분의 응용)

  • 임세영;이용우
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1997.04a
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    • pp.35-42
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    • 1997
  • The two-state or mutual M-integral which is derived from tile M-integral and is applicable for two elastic states, is applied for computing all intensity of a singular near-tip field around the vertex of a class of wedge, encountered in adhesive lap joints under mechanical loading. Numerically we verify that a simple auxiliary field associated with every eigenfunction for the composite wedge under consideration exists in the form of the conjugate solution in the sense of tile M-integral. The auxiliary field is then employed for superposition with the elastic field under consideration, and the associated two-state M-integral is computed via the domain integral technique. This enables us to extract the intensity for a singular field information for a singular elastic boundary layer is extracted form the domain integral representation without resort to singular finite element for the wedge vertex.

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Evaluation of Laser Welding Characteristics of 1.5GPa Grade Ultra High Strength Steel for Automotive Application (1.5GPa급 자동차용 고강도강의 레이저 용접부 특성평가)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don;Jeong, Jun-Kou;Kim, Dong-Wha
    • Laser Solutions
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    • v.13 no.4
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    • pp.1-6
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    • 2010
  • Recently the use of ultra high strength steels (UHSS) in structural and safety component is rapidly increasing in the automotive industry. For example, 1.5GPa grade hot stamping with die-quenching of boron steel 22MnB5 could apply crash-resistant parts such as bumpers and pillars. The development of laser welding process of hot stamping steels, fundamental bead-on-plate welding and lap joint welding test were carried out using 3kW Nd:YAG laser. Local hardening & HAZ softening occurred in hot stamping steel as a result of metallurgical change caused by the welding heat input in the Nd:YAG laser welding process. The size of soft zones in the hot stamping steel was related to the welding heat input, being smaller at high speeds which generated a smaller heat input. Also in the case of lap joint design structure, same welded characteristics were shown. The HAZ softening degree was controlled to ensure the joint strength.

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Analysis of Weld Characteristic for Lap Joint of Dissimilar 3 Sheet in Resistance Spot Welding Using Simulation Method (시뮬레이션 기법을 이용한 이종 삼겹 저항 점 용접의 용접특성 분석)

  • Park, Young-Whan
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.99-99
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    • 2010
  • 최근 자동차 산업은 고효율 및 친환경이라는 전세계적인 이슈에 따라 고연비의 자동차 개발에 총력을 다하고 있다. 그러므로 다양한 고강도 강 및 경량 금속이 자동차의 차체에 적용되고 있다. 특히 철강재료에 있어서 기존의 저 탄소강에서 다양한 기능을 갖은 고강도 강으로 그 종류가 다양화되고 있으며 이에 따라 저항 점용접을 이용한 차체의 접합은 점점 이종의 강판을 접합하는 비율이 점차로 늘어나고 있다. 이와 같이 강판의 종류가 다양해짐에 따라 수많은 이종 강판에 대한 조합이 생기고 있으며, 이를 모두 실험을 통해 최적 용접조건을 찾기에는 많은 시간과 노력이 투자되어야 된다. 그러나 시뮬레이션 기법으로 이종 접합의 초기 용접조건에 대한 정보를 얻는다면, 최소의 실험을 통해 좀 더 손쉽게 최적의 용접조건을 도출할 수 있다. 그러므로 본 연구에서는 실제 자동차에 많이 쓰이는 강판인 EDDQ급 도금강판 0.7t와 440R 급 1.2t 및 DP 590 1.0t의 3종류의 이종 강판에 대한 점 용접특성을 저항 점용접 전문 소프트웨어인 SORPAS를 이용하여 시뮬레이션하고 분석하였다. 시뮬레이션은 겹치기 순서에 따라 용접 전류, 가압력, 용접 시간을 변수로 하여 각각의 겹침 순서에 대한 2개의 용접 점에 대한 너겟의 크기를 분석하였으며 로브 곡선을 얻을 수 있었다. 이를 통해 3겹의 겹치기 순서에 따른 용접 특성을 비교할 수 있었으며, 이것을 실제 생산라인의 자동차 차체의 조립 순서 결정에 있어서 응용함으로써 용접 특성을 고려한 차체 조립에 적용이 가능할 것으로 사료된다.

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