• Title/Summary/Keyword: isothermal analysis

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Taylor Series-Based Long-Term Creep-Life Prediction of Alloy 617 (Taylor 급수를 이용한 617 합금의 장시간 크리프 수명 예측)

  • Yin, Song-Nan;Kim, Woo-Gon;Park, Jae-Young;Kim, Soen-Jin;Kim, Yong-Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.457-465
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    • 2010
  • In this study, a Taylor series (T-S) model based on the Arrhenius, McVetty, and Monkman-Grant equations was developed using a mathematical analysis. In order to reduce fitting errors, the McVetty equation was transformed by considering the first three terms of the Taylor series equation. The model parameters were accurately determined by a statistical technique of maximum likelihood estimation, and this model was applied to the creep data of alloy 617. The T-S model results showed better agreement with the experimental data than other models such as the Eno, exponential, and L-M models. In particular, the T-S model was converted into an isothermal Taylor series (IT-S) model that can predict the creep strength at a given temperature. It was identified that the estimations obtained using the converted ITS model was better than that obtained using the T-S model for predicting the long-term creep life of alloy 617.

Evaluation of Degradation of Isothermally Aged Plasma-Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 열화 평가)

  • Koo, Jae-Mean;Seok, Chang-Sung;Kang, Min-Sung;Kim, Dae-Jin;Lee, Dong-Hoon;Kim, Mun-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.475-480
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    • 2010
  • The thermal barrier coating of a gas turbine blade was degraded by isothermal heating in a furnace and by varying the exposure time and temperature. Then, a micro-Vickers hardness test was conducted on the cross section of the bond coat and Ni-based superalloy substrate. Further, the thickness of TGO(Thermally Grown Oxide) was measured by using an image analyzer, and the changes in the microstructure and element contents in the coating were analyzed by using an optical microscope and by performing SEM-EDX analysis. No significant change was observed in the Vickers hardness of the bond coat when the coated specimen was degraded at a high temperature; delamination was observed between the top coat and the bond coat when the coating was degraded for 50 h at a temperature $1,151^{\circ}C$.

Thermohydrodynamic Lubrication Analysis of Surface-Textured Parallel Slider Bearing: Effect of Dimple Depth (Surface Texturing한 평행 슬라이더 베어링의 열유체윤활 해석: 딤플 깊이의 영향)

  • Park, TaeJo;Kim, MinGyu
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.288-295
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    • 2017
  • In order to improve the efficiency and reliability of the machine, the friction should be minimized. The most widely used method to minimize friction is to maintain the fluid lubrication state. However, we can reduce friction only up to a certain limit because of viscosity. As a result of several recent studies, surface texturing has significantly reduced the friction in highly sliding machine elements, such as mechanical seals and thrust bearings. Thus far, theoretical studies have mainly focused on isothermal/iso-viscous conditions and have not taken into account the heat generation, caused by high viscous shear, and the temperature conditions on the bearing surface. In this study, we investigate the effect of dimple depth and film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of textured parallel slider bearings. We analyzed the continuity equation, the Navier-Stokes equation, the energy equation, and the temperature-viscosity and temperature-density relations using a computational fluid dynamics (CFD) code, FLUENT. We compare the temperature and pressure distributions at various dimple depths. The increase in oil temperature caused by viscous shear was higher in the dimple than in the bearing outlet because of the action of the strong vortex generated in the dimple. The lubrication characteristics significantly change with variations in the dimple depths and film-temperature boundary conditions. We can use the current results as basic data for optimum surface texturing; however, further studies are required for various temperature boundary conditions.

Shear Stress Effect on Isothermal Crystallization Behavior of Semicrystalline Polymer (고분자수지의 등온 결정화거동에 미치는 전단응력의 영향)

  • 박헌진
    • The Korean Journal of Rheology
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    • v.9 no.4
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    • pp.174-182
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    • 1997
  • 결정성 고분자수지는 가공조건에 의해 결정되는 미세구조의 변화에 따라 최종물성 이 현저히 달라지므로 최종 성형품의 물성을 극대화하기 위해서는 성형가공 중에 필연적으 로 부가되는 열이력 뿐만 아니라 전단이력이 결정화 거동에 미치는 영향을 규명하고 가공조 건의 최적화를 통하여 미세구조를 적절히 제어하는 것이 요구된다. 따라서 본 연구에서 in-situ 상태로 전단유도 결정화거동을 조사할수 있는 rheo-kinetic 실험 방법을 개발하고 결정화 거동에 미치는 열이력과 전단이력의 영향을 규명하고자 하였다. 이를 위해 비교적 결정화 속도가 빠른 폴리 부틸렌 테레프탈레이트 수지를 대상으로 냉각조건, 전단부가시간, 전단속도등을 다양하게 변화시키면서 plate-plate 레오미터로 시간에 따른 전단응력의 변화 를 조사하는 rheo-kinetic 연구를 수행하였다. 아울러 실험 중에 액체 질소로 급냉하여 얻은 시료를 대상으로 등온 및 비등온의 열분석 실험을 수행하고 JMA식과 Hoffman-Lauritzentlr 을 사용하여 분석한 다음, 그 결과를 rheo-kinetic 해석결과와 비교함으로써 결정화 거동에 미치는 전단응력의 영향을 규명하였다. 일정전단속동하에서 수행한 rheo-kinetic 실험결과, 시간에 따른 저난응력의 증가와 용융열이 증가하는 경향이 매우 유사한 거동을 보이므로 전 단응력의 증가는 결정화가 일어남에 기인한 결과임을 확인할수 있었으며 고분자수지가 전단 이력을 받게 되면 분자배향의 결과로 결정화 유도시간이 짧아지고 결정화속도가 증가할 뿐 만 아니라 보다 더 높은 온도에서 결정화가 일어나게 됨을 알수 있었다. 또 결정화 반가기 시간과 Hoffman-Lauritzen 식의 매개변수들이 전단속도, 전단부가시간, 결정화 온도 등의 이력에 무관하게 전단응력에 따라 선형적으로 변하고 있으므로 전단유도 결정화거동은 수지 에 부가되는 전단응력에 직접적인 영향을 받음을 알수 있었다. 이상과같은 전단유도 결정화 거동에 관한 결과를 가공공정상의 열전달 현상과 결합하여 해서하면 성형품 내부의모폴로지 의 예측이 가능하므로 성형품 물성의 극대화 방안의 수립에 이용될수 있을것으로 사료된다.

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Methane Partial Oxidation Using Cu-ferrite (Cu-ferrite에 의한 메탄의 부분산화)

  • Woo, Sung-Woung;Kang, Kyoung-Soo;Kim, Chang-Hee;Park, Chu-Sik
    • Journal of Hydrogen and New Energy
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    • v.18 no.2
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    • pp.124-131
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    • 2007
  • Methane is partially oxidized to produce the syngas by the lattice oxygen of metal oxides in the absence of gaseous oxygen. The present work deals with ferrite including copper component, which does not chemisorb methane, to investigate the suppression of the carbon deposition during the reduction of metal oxides by methane. Iron-based oxides of $Cu_xFe_{3-x}O_4$(X=0.25, 0.5, 1.0) was synthesized by the co-precipitation method. Thermogravimetric Analysis(TGA) was used to observe the isothermal reduction behavior of $Cu_xFe_{3-x}O_4$ and $Fe_3O_4$ at $600-900^{\circ}C$ under methane atmosphere. The crystal structures of reduced specimens were characterized by X-rays powder diffraction(XRD) technique. From the analyses of TGA, it is concluded that the reduction kinetics of $CuFe_2O_4$ was the fastest among $Fe_3O_4$ and $Cu_xFe_{3-x}O_4$(X=0.25, 0.5, 1.0). The X-ray diffraction analyses indicated that $Cu_xFe_{3-x}O_4$ was decomposed to Cu and $Fe_3O_4$ phase at $600^{\circ}C$ and was reduced to Cu and Fe phase at $800^{\circ}C$. $Fe_3O_4$, which was reduced at $900^{\circ}C$, showed Fe, graphite and $Fe_3C$ phases. On the contrary, $Cu_xFe_{3-x}O_4$ does not show the graphite or $Fe_3C$ phases. This results infer that Cu component suppress the carbon deposition on Cu-ferrite.

Particle Size and Reaction Temperature Effects on the Hydrolysis Reaction of Zinc in TGA (Thermo Gravimetric Analyzer) (열 중량 분석기에서 zinc 입자 크기와 반응 온도에 따른 물 분해 특성 연구)

  • Ahn, Seung-Hyuck;Kang, Kyoung-Soo;Kim, Chang-Hee;Bae, Ki-Kwang;Kim, Young-Ho;Park, Chu-Sik
    • Journal of Hydrogen and New Energy
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    • v.19 no.4
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    • pp.305-312
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    • 2008
  • ZnO/Zn redox cycle is the one of the promising thermochemical cycles for hydrogen production via water splitting with high temperature heat source like a concentrated solar energy. This paper reports the particle size effect of Zinc on water splitting behavior. Water splitting reaction experiments were carried out at isothermal conditions of 350 and 400$^{\circ}C$ in TGA (Thermo Gravimetric Analyzer) using four commercial Zinc powders (nano, <10 ${\mu}m$, <150 ${\mu}m$ and $150{\sim}600\;{\mu}m$ particle sizes). Before the experiments, average particle size of Zinc powders was analyzed by PSA (Particle Size Analysis). After the experiments, XRD (X-Ray Diffraction) and SEM (Scanning Electron Microscope) analyses were conducted on the samples. The experimental results showed that particle size had a effect on the conversion of Zinc to ZnO. Zinc conversion was increased, as the particle size decreased. Especially, the nano size particles were aggregated and the particle's morphology changed on the surface during hydrolysis reaction.

Cure Behaviors of Epoxy Resin Initiated by Methylanilinium Salts as Latent Cationic Curing Agent (잠재성 양이온 경화제인 Methylanilinium염에 의해 개시된 에폭시 수지의 경화 거동)

  • 박수진;김택진;이창진;이재락;박정규
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.168-176
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    • 2001
  • The effect of novel N-crotyl-N,N-dimethyl-4-methylanilinium hexafluoroantimonate (CMH) curing agent as a thermal latent initiator on thermal behaviors, rheological properties, and thermal stability of diglycidylether of bisphenol A (DGEBA) epoxy cationic system was investigated. From DSC measurements of DGEBA/CMH system, it was shown that this system exhibits an excellent thermal latent characteristic at a given temperature. The conversion and conversion rate of DGEBA/CMH system increased with increasing the concentration of initiator, due to high activity of CMH. Rheological properties of the system were investigated under isothermal condition using a rheometer The gelation time was obtained from the analysis of storage modulus (G'), loss modulus (G"), and damping factor (tan $\delta$). As a result, the reduction of gelation time was affected by high curing temperature and concentration of CMH, resulting in high degree of network formation in cationic polymerization, due to difference of activity. The thermal stability of the cured epoxy resin was discussed in terms of the activation energy for decomposition and thermal factors determined from TGA measurements.ents.

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Sintering Behavior and Thermal Conductivity of Aluminum Nitride Ceramics with MgO-CaO-Al2O3-SiO2 Nano-glass Additive (나노 MgO-CaO-Al2O3-SiO2 glass 첨가제를 가진 AlN의 소결거동 및 열전도도)

  • Baik, Su-Hyun;Kim, Kyung Min;Ryu, Sung-Soo
    • Journal of Powder Materials
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    • v.25 no.5
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    • pp.426-434
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    • 2018
  • In this study, $MgO-CaO-Al_2O_3-SiO_2$ (MCAS) nanocomposite glass powder having a mean particle size of 50 nm and a specific surface area of $40m^2/g$ is used as a sintering additive for AlN ceramics. Densification behaviors and thermal properties of AlN with 5 wt% MCAS nano-glass additive are investigated. Dilatometric analysis and isothermal sintering of AlN-5wt% MCAS compact demonstrates that the shrinkage of the AlN specimen increases significantly above $1,300^{\circ}C$ via liquid phase sintering of MCAS additive, and complete densification could be achieved after sintering at $1,600^{\circ}C$, which is a reduction in sintering temperature by $200^{\circ}C$ compared to conventional $AlN-Y_2O_3$ systems. The MCAS glass phase is satisfactorily distributed between AlN particles after sintering at $1,600^{\circ}C$, existing as an amorphous secondary phase. The AlN specimen attained a thermal conductivity of $82.6W/m{\cdot}K$ at $1,600^{\circ}C$.

Degradation Behavior of Nylon 4 in the Presence of Newly Synthesized Thermal Stabilizers (합성 열안정제에 의한 나일론 4의 분해거동)

  • Jang, Geunseok;Kim, Jongho;Kim, Daigeun;Kim, Young Jun;Lee, Taek Seung
    • Polymer(Korea)
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    • v.38 no.3
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    • pp.314-319
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    • 2014
  • Three kinds of thermal stabilizers for nylon 4 were synthesized to incorporate both hindered amine groups and methylene units with various lengths. It is expected that the hindered amine groups play a role in the capture of degradation-triggering species. Considering sequence rules, hydrogen bonding formed between nylon 4 and the stabilizers is optimized to alter the lengths of the methylene units in the stabilizers. As a result, it was found that a tetramethylene unit in the stabilizer is an optimal length for hydrogen bonding in terms of isothermal thermogravimetric analysis (TGA). Considering the slight and often negligible improvement of thermal stability of nylon 4 containing commercially-available nylon 6 stabilizers, retardation of thermal degradation has been substantially improved upon.

Characterization of Thermal Properties of Concrte and Temperature Prediction Model (콘크리트재료의 열특성 및 수화열 해석)

  • 양성철
    • Magazine of the Korea Concrete Institute
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    • v.9 no.2
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    • pp.121-132
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    • 1997
  • The thermal behavior of' concrete can be ch;lracterized from a knowledge of concrete ternperatu1.e at early ages, environmental conditions, and cement hydration in the mixture. 'l'o account for thost. interactions, a computer model was developed for prwlicting the temperature pr.ol'ile in hnrdcning c o n c r c t ~ st.r~icture in terms of material and tmvironmcntal factors. The cerncnt hydration cha~.acteristics such as the activating energy, total heat 1ihei.atr.d. anti th\ulcorner degree of' hydration. can represent the internal heat gc,neration. In this study. th(> activating c1ncrgy and the tlcgree of' hydration curve were determined well fmm the rnortn~. compressive strength tests while total amount of heat liberated was determined by tht> isothermal calorimctcr method. The main purpose of' this study is to correlate measured tt>mperaturr distributions in a concrete st1,ucture during thc hardening process with the ~ c s u l t s computed f'ro~n theoretical considrl.ations. Using twodimensional heat transfer model, first. the importance of several parameters will be identified by a parametric analysis. Then, the tcmpcmture distribution of thc cylindrical concrete specimen in the laboratory was mensuwti and compared with that yielded by thc theoretical considel.ations.