• 제목/요약/키워드: interfacial bond

검색결과 188건 처리시간 0.023초

Standardization of the Important Test Parameters in the Solder Ball Shear Test for Evaluation of the Mechanical Joint Strength

  • Kim J. W.;Koo J. M.;Lee W. B.;Moon W. C.;Moon J. H.;Yeon Y. M.;Shur C. C.;Jung S. B.
    • International Journal of Korean Welding Society
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    • 제5권1호
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    • pp.15-28
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    • 2005
  • The ball shear test was investigated in terms of the effects of test parameters, i.e., shear height and shear speed, with an experimental and non-linear finite element analysis for evaluating the solder joint integrity of area array packages. Two representative Pb-free solder compositions were examined in this work: Sn-3.5Ag-0.75Cu and In-48Sn. The substrate was a common SMD type with solder bond pad openings of 460 $\mu$m in diameter. The microstructural investigations were carried out using SEM, and the IMCs were identified with EDS. Shear tests were conducted with the two varying test parameters. It could be observed that increasing shear height, at fixed shear speed, has the effect of decreasing shear force for both Sn-3.5Ag-0.75Cu and In-48Sn solder joints, while the shear force increased with increasing shear speed at fixed shear height. Too high shear height could cause some undesirable effects on the test results such as unexpected high standard deviation values or shear tip sliding from the solder ball. The low shear height conditions were favorable for screening the type of brittle interfacial fractures or the degraded layers in the interfaces. The shear speed conditions were discussed with the stress analyses of the solder ball, and we cannot find any conspicuous finding which is related to optimum shear speed from the stress analyses.

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VCR 헤드 제조시 $SiO_2$박막과 유리의 계면 결함 (Interfacial Defects in $SiO_2$-Glass Bond During VCR Head Fabrication)

  • 윤능구;황재웅;고경현;안재환;제해준;홍국선
    • 한국재료학회지
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    • 제4권1호
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    • pp.31-36
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    • 1994
  • Mn-Zn ferrite를 가공하여 VCR헤드의 제조과정에서 비자성체 gap용 $SiO_{2}$증착층과 유리와의 접합시 유리내에 기포 형태의 결함이 발생하는 경우가 있다. 기판의 조도나 $SiO_{2}$의 증착속도의 영향을 분석한 결과, 기포의 생성원인이 $SiO_{2}$ 증착층과 접합유리의 융착시 계면에 존재하는 요철의 불완전한 충진에 의한 것으로 나타났다. 따라서 이러한 기포생성을 억제시키는 위해서는 기판을 최대한 경면 연마시켜 표면조도를 작게하고 $SiO_{2}$증착속도를 조절함으로써 $SiO_{2}$증착층의 표면조도를 작게하여 유리 융착시 계변의 요철 크기를 작게해야 한다. 기판을 0.05$\mu\textrm{m}$알루미나 분말로 경면연마시키고, 10% Osub 2/분압을 갖는 Ar plasma상태하로 조절된 증착속도로 즈악된 $SiO_{2}$증착층과 접합유리의 융착시 기포가 전혀 발생치 않았다.

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Cyclic behavior of steel I-beams modified by a welded haunch and reinforced with GFRP

  • Egilmez, O. Ozgur;Alkan, Deniz;Ozdemir, Timur
    • Steel and Composite Structures
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    • 제9권5호
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    • pp.419-444
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    • 2009
  • Flange and web local buckling in beam plastic hinge regions of steel moment frames can prevent beam-column connections from achieving adequate plastic rotations under earthquake-induced forces. Reducing the flange-web slenderness ratios (FSR/WSR) of beams is the most effective way in mitigating local member buckling as stipulated in the latest seismic design specifications. However, existing steel moment frame buildings with beams that lack the adequate slenderness ratios set forth for new buildings are vulnerable to local member buckling and thereby system-wise instability prior to reaching the required plastic rotation capacities specified for new buildings. This paper presents results from a research study investigating the cyclic behavior of steel I-beams modified by a welded haunch at the bottom flange and reinforced with glass fiber reinforced polymers at the plastic hinge region. Cantilever I-sections with a triangular haunch at the bottom flange and flange slenderness ratios higher then those stipulated in current design specifications were analyzed under reversed cyclic loading. Beam sections with different depth/width and flange/web slenderness ratios (FSR/WSR) were considered. The effect of GFRP thickness, width, and length on stabilizing plastic local buckling was investigated. The FEA results revealed that the contribution of GFRP strips to mitigation of local buckling increases with increasing depth/width ratio and decreasing FSR and WSR. Provided that the interfacial shear strength of the steel/GFRP bond surface is at least 15 MPa, GFRP reinforcement can enable deep beams with FSR of 8-9 and WSR below 55 to maintain plastic rotations in the order of 0.02 radians without experiencing any local buckling.

전기방사를 이용한 PLA/CNC 복합 매트의 기초 특성 (Fundamental Properties of Electrospun Polylactic Acid/Cellulose Nanocrystal Composite Mats)

  • 조유정;이선영;전상진
    • Journal of the Korean Wood Science and Technology
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    • 제43권4호
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    • pp.518-527
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    • 2015
  • 본 연구에서는 바이오 매스기반의 셀룰로오스 나노크리스탈(cellulose nanocrystals, 이하 CNC)과 PLA (polylactic acid, 이하 PLA)를 tetrahydrofuran (THF)에 용해시킨 서스펜션으로부터 PLA 및 PLA/CNC 나노섬유 복합재 매트를 상온에서 전기방사법으로 제작하였다. PLA 및 PLA/CNC 나노복합재 매트의 형상은 섬유가 긴축을 따라 3차원 구조의 표면으로 정렬된 것으로 관찰되었다. PLA 및 PLA/CNC 나노섬유 복합재 매트의 인장강도는 CNC 함량이 증가할수록 감소하였는데, 이는 전기방사된 섬유 속에 형성된 비드와 PLA와 CNC의 낮은 계면접착력 때문으로 기인된다. PLA/CNC 복합재 매트를 구성하는 섬유의 평균 지름 크기는 CNC의 함량이 증가할수록 작아졌다. 한편 PLA/CNC 나노섬유 복합재 매트의 열안정성은 CNC의 함량이 증가할수록 증가하는 것을 보였다.

상온 경화형 실리콘 접착제의 내엔진 오일성에 관한 연구 (A Study on the Engine Oil Resistant Behaviors of Room Temperature Vulcanizing Silicone Adhesives)

  • 박수진;김범용;김종학;주혁종;김준형
    • Elastomers and Composites
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    • 제40권3호
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    • pp.196-203
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    • 2005
  • 본 논문에서는 상온 경화형 실리콘 접착제의 표면 특성, 열안정성, 접착력, 그리고 모폴로지 분석을 통하여 접착제의 내엔진 오일성 평가 및 고장분석을 시행하였다. 실험 결과, 엔진오일의 침투는 접착제 시편의 표면에서 중앙으로 진행되었으며, 열화시간에 따라 접착제 시편중에 오일의 함량은 점차 증가하였으며, 접착제의 Si-O-Si 결합은 점차 분해되었다. TGA 실험결과로부터 열분해는 접착제 시편의 표면과 밑 부분에서 발생함을 알 수 있었다. 상온 경화형 실리콘 접착제의 내엔진 오일 시험 후 접착제 시편의 인장강도, 신율, 접착력 등의 물성이 모두 현저하게 감소하였으며, 이는 엔진오일의 흡수와 열화에 의해 초기 접착제 성질을 많이 상실한 것으로 판단된다. 또한, SEM 분석을 통하여 접착제 시편의 파괴모드는 열화시간이 증가함에 따라 응집 파괴에서 계면 파괴로 나타남을 확인하였다.

Emulsion Properties of Pseudo-Ceramide PC104/Water/Polyoxyethylene Cholesteryl Ether and Polyoxyethylene Cetyl Ether Mixtures.

  • Kim, Do-Hoon;Oh, Seong-Geun;Lee, Young-Jin;Kim, Youn-Joon;Kim, Han-Kon;Kang, Hak-Hee
    • 대한화장품학회:학술대회논문집
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    • 대한화장품학회 2003년도 IFSCC Conference Proceeding Book II
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    • pp.330-342
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    • 2003
  • The formation of emulsions and micelles in water/ceramide PC104/CholE $O_{20}$/C$_{16}$E $O_{20}$ and water/ceramide PC104/CholE $O_{20}$ mixtures was investigated through the phase behavior studies. The phase diagrams showed the existence of micelle and emulsion regions in both systems. The mixed surfactant system (CholE $O_{20}$/C$_{16}$E $O_{20}$) showed the wider micellar and emulsion regions than the single surfactant system (CholE $O_{20}$). From FT-IR measurements, it was found that the polyoxyethylene (POE) groups of surfactants formed the hydrogen bonds with amido carbonyl group in ceramide PC104. This result indicated that the hydrophilic part (EO) of surfactants could stabilize the lamellar structure and emulsion of ceramide PC104. The mixed surfactant system (CholE $O_{20}$/C$_{16}$E $O_{20}$) resulted in the smaller emulsion droplet size due to the effect of curvature at the interface, thus further increasing emulsion stability. With the penetration of $C_{16}$E $O_{20}$into the interfacial layer of surfactants in emulsion, the curvature of the interface might be altered for the formation of smaller emulsion droplets. The mixed surfactant system could incorporate up to 4 wt. % of ceramide PC104 into emulsion more than single surfactant system.ystem.m.

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Recent developments and challenges in welding of magnesium to titanium alloys

  • Auwal, S.T.;Ramesh, S.;Tan, Caiwang;Zhang, Zequn;Zhao, Xiaoye;Manladan, S.M.
    • Advances in materials Research
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    • 제8권1호
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    • pp.47-73
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    • 2019
  • Joining of Mg/Ti hybrid structures by welding for automotive and aerospace applications has attracted great attention in recent years due mainly to its potential benefit of energy saving and emission reduction. However, joining them has been hampered with many difficulties due to their physical and metallurgical incompatibilities. Different joining processes have been employed to join Mg/Ti, and in most cases in order to get a metallurgical bonding between them was the use of an intermediate element at the interface or mutual diffusion of alloying elements from the base materials. The formation of a reaction product (in the form of solid solution or intermetallic compound) along the interface between the Mg and Ti is responsible for formation of a metallurgical bond. However, the interfacial bonding achieved and the joints performance depend significantly on the newly formed reaction product(s). Thus, a thorough understanding of the interaction between the selected intermediate elements with the base metals along with the influence of the associated welding parameters are essential. This review is timely as it presents on the current paradigm and progress in welding and joining of Mg/Ti alloys. The factors governing the welding of several important techniques are deliberated along with their joining mechanisms. Some opportunities to improve the welding of Mg/Ti for different welding techniques are also identified.

Crystal Structure of a Highly Thermostable α-Carbonic Anhydrase from Persephonella marina EX-H1

  • Kim, Subin;Sung, Jongmin;Yeon, Jungyoon;Choi, Seung Hun;Jin, Mi Sun
    • Molecules and Cells
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    • 제42권6호
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    • pp.460-469
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    • 2019
  • Bacterial ${\alpha}-type$ carbonic anhydrase (${\alpha}-CA$) is a zinc metalloenzyme that catalyzes the reversible and extremely rapid interconversion of carbon dioxide to bicarbonate. In this study, we report the first crystal structure of a hyperthermostable ${\alpha}-CA$ from Persephonella marina EX-H1 (pmCA) in the absence and presence of competitive inhibitor, acetazolamide. The structure reveals a compactly folded pmCA homodimer in which each monomer consists of a 10-stranded ${\beta}-sheet$ in the center. The catalytic zinc ion is coordinated by three highly conserved histidine residues with an exchangeable fourth ligand (a water molecule, a bicarbonate anion, or the sulfonamide group of acetazolamide). Together with an intramolecular disulfide bond, extensive interfacial networks of hydrogen bonds, ionic and hydrophobic interactions stabilize the dimeric structure and are likely responsible for the high thermal stability. We also identified novel binding sites for calcium ions at the crystallographic interface, which serve as molecular glue linking negatively charged and otherwise repulsive surfaces. Furthermore, this large negatively charged patch appears to further increase the thermostability at alkaline pH range via favorable charge-charge interactions between pmCA and solvent molecules. These findings may assist development of novel ${\alpha}-CAs$ with improved thermal and/or alkaline stability for applications such as $CO_2$ capture and sequestration.

STS/Al/Cu 클래드재의 파괴거동 및 기계적 물성에 미치는 인장시험 온도의 영향 (Effect of Tension-Test Temperature on Fracture Behavior and Mechanical Properties in STS/Al/Cu Clad Materials)

  • 배동현;최영준;정원섭;배동수;조영래
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.811-818
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    • 2009
  • In order to meet increasingly complex and rigorous technical specifications, extensive effort has been devoted to fabricate clad materials with multi-layered metal plates. In this study, novel stainless steel/aluminum/copper (STS/Al/Cu) three-ply clad materials were fabricated by a hot rolling process for cookware applications. The effect of the testing temperature on the mechanical properties of the clad materials and on each component metal was investigated during the tensile tests. The interface properties of the clad materials were also examined by optical microscopy (OM) and an electron probe micro-analyzer (EPMA). The best mechanical and interfacial properties for a warm working process were found in a sample annealed at a temperature of $300^{\circ}C$. For the sample annealed at $400^{\circ}C$, the results of the tensile test indicated that interface delamination occurred only in the region of the Al/Cu interfaces. This was due to the formation of the thick and brittle intermetallic compound of $Al_2Cu$ in the Al/Cu interface. In contrast, no interface delamination was observed in the STS/Al interface, most likely due to its strong bond strength.

복합재료-탄소강 접착제 결합 조인트의 하중지지 능력 예측을 위한 이종 재료 접합 계면의 파괴 역학적 분석 (Fracture Mechanical Characterization of Bi-material Interface for the Prediction of Load Bearing Capacity of Composite-Steel Bonded Joints)

  • 김원석;신금철;이정주
    • Composites Research
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    • 제19권4호
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    • pp.15-22
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    • 2006
  • 구조물 설계에 복합재료-금속 접착제 결합 조인트의 개발 및 사용을 제한하는 가장 큰 요인은 접착 조인트의 하중지지 능력 예측을 위한 접착 계면의 강도 평가 방법의 부재이다. 본 연구에서는 복합재료-탄소강의 접착 강도를 계면 모서리에서의 응력강도계수와 파괴 인성 값으로 평가하였다. 구체적으로 동시 경화 성형법으로 제작된 복합재료-탄소강 양면 겹치기 접착조인트의 하중지지 능력을 파괴 역학적 분석 방법을 통하여 결정하였다. 이종재료 계면 모서리 첨단의 응력 특이성과 그 지수를 제시하고 최종적으로 응력강도계수와 실험을 통한 계면의 파괴인성 값을 획득하였다. 서로 다른 접합 길이를 갖는 조인트의 하중지지 능력 비교를 통하여 양면 겹치기 접착 조인트의 파괴 인성치와 혼합 모드에서의 균열 진전 기준을 $K_1-K_{11}$ 평면 내에 도시하였다.