• Title/Summary/Keyword: interface friction

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Plastic Flow Direction and Strength Evaluation of Dissimilar Fiction Bonding Interface Joints (이종마찰 접합계면부의 소성유동 방향성 및 강도 평가)

  • Oh, Jung-Kuk;Sung, Back-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.43-50
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    • 2002
  • Friction welding has many merits such as energy efficiency, simple processing, etc butt difficult to obtain good weld at the welded interface and heat affected zone. To date, the continuum mechanics and fracture mechanics are utilized to analyse stresses at the interface and propagation of cracks. In this study. STS304 and SM15C are selected because they can be differentiated distinctively from metallic point of view and crack can be observed easily. It is ovserved during friction welding that STS304, rotary part is hatter than SH15C, fixed part. The last fracture occurs around the center because the surface of fatigue fracture has smooth regions, due to the separation phenomenon in plastic flows layers and striation dimple pattern.

A Study on Head-Disk Interactions at Ultra-low Flying Height in Contact Start-Stop (Contact Start-Stop 방식에서의 극저부상 높이에서 Head-Disk Interface Interactions 연구)

  • 조언정
    • Tribology and Lubricants
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    • v.19 no.2
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    • pp.102-108
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    • 2003
  • The height of laser bumps has been considered as the limit of the minimum flying height in the contact start-stop (CSS) of hard disk drives. In this paper, tribological interactions at flying height under laser bumps are investigated in a spin stand for development of ultra-low flying head-disk interface. With the reduction of the spinning speed in a spin stand, the flying height is decreased under the height of laser bumps and, then, head-disk interactions are investigated using AE and stiction/friction signals. During seek tests and 20000 cycle-sweep tests, AE and stiction/friction signals are not significantly changed and there are no catastrophic failures of head-disk interface. Bearing analysis and AFM analysis show that there are signs of wear and plastic deformation on the disks. It is suggested that flying height could be as low as and, sometimes, lower than laser bump height.

Effect of Particulate Contamination on the Friction and Wear of Head-Disk Interface with Picoslider (오염입자가 Picoslider의 헤드-디스크 인테페이스 마찰 마모에 미치는 영향)

  • ;Bharat Bhushan
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.395-402
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    • 2000
  • The effect of particulate contamination on friction and wear between a negative-pressure picoslider and a laser-textured disk was studied. Particles of different concentrations, materials and sizes were injected to the head-disk interface (HDI), consisting of disks with various textures, at the same speed. In a contaminated environment, durability of head-disk interface gradually decreased as the particle concentration increased. Large particles caused HDI failure early and resulted in an extensive damage to the slider and disk surfaces. Hard particles also caused HDI failure earlier and damages more extensive than soft ones. Based on the test results, mechanisms of HDI failure with picoslider were presented.

Friction in Micro-Channel Flows of a Liquid and Vapor in Trapezoidal Grooves (미소 사다리꼴 그루브를 갖는 채널내의 유동에서 기-액의 상호마찰의 영향)

  • Suh, Jeong-Se;Grief, Ralph
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.124-129
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    • 2000
  • The flow of liquid and vapor is investigated in trapezoidal grooves. The effect of variable shear stress along the interface of the liquid and vapor is studied for both co-current and counter-current flows. Velocity contours and results fur the friction are obtained for both trapezoidal grooves. An approximate relation that was previously utilized for the friction for the liquid was modified to obtain accurate agreement with the results for trapezoidal grooves.

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A Study on Fatigue Strength in the Friction Welded Joints of HSS-Co to SM55C Carbon Steel(II) (HSS-Co와 SM55C 이종 마찰용접재의 피로강도에 관한 연구(2))

  • 서창민;서덕영;이동재
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.929-940
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    • 1995
  • The fatigue strength and fracture topography in the friction welded interface of high speed steel (HSS-Co) to SM55C carbon steel have been investigated through the fatigue test, SEM fractograph and EDS (energy dispersive spectrometer) analysis. Three kinds of specimens used in this research are the friction welded joints, HSS-Co and SM55C carbon steel with circumferential notch, saw notch and smooth, respectively. The notch sensitivity factor, .eta. of the friction welded joints is lower than that of the base materials, and that represents a superiority of the joint performance of FRW. Fracture topography of the FRW specimens with a notch showed a cleavage or brittle appearance, while that of the FRW smooth specimen appeared to be ductile. Furthermore, although fatigue crack likely initiated near the weld interface of the FRW smooth specimen, crack propagation continued into the HAZ of SM55C steel. Finally, fatigue fractures of the base materials were associated primarily with the inclusions located at the outer periphery of the specimen.

A Study on Friction-induced Surface Fracture Behaviors of Thermoplastic Polyurethane (TPU)/Rubber Blends (열가소성 폴리우레탄 (TPU)/고무 블렌드의 마찰에 의한 표면 파괴 거동)

  • Jeon, Jun-Ha;Park, Sang-Min;Um, Gi-Yong;Bea, Jong-Woo
    • Journal of Adhesion and Interface
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    • v.14 no.3
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    • pp.121-127
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    • 2013
  • In this work, the thermoplastic polyurethane (TPU) was melt-blended with EPDM, NBR and BR to form TPU/Rubber blend films, their composition and friction-induced surface fracture relationship was investigated. TPU/EPDM and TPU/BR blends exhibited the improved friction-induced surface fracture, especially the effect of BR was excellent. With addition of more than 10 wt% BR, TPU/BR blends exhibited the improved friction-induced surface fracture. The increase of the soft segment with increasing BR content, which was confirmed by scanning electron microscopy (SEM) analysis enabled us to estimate the improved friction-induced surface fracture.

Parent Materials Effect on the Mechanical Property of the Friction Welded Spindle Valve Parts for Marine Engines (선박 엔진용 밸브 스핀들 모재에 따른 마찰 용접 후 기계적 특성 변화)

  • J. W. Shin;J. Y. Park;J. G. Kim
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.107-113
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    • 2023
  • The importance of dual-fuel engines has increased for reducing CO2 emissions. However, the low operating temperature of this engine may induce low-temperature corrosion at combustion parts, which reduces the engine service life. To overcome this problem, NiCr38Al4 alloy was developed for valve spindle, but the cost of this alloy is expensive due to its high Cr content. For reducing the manufacturing cost of valve spindle, in the present work, NiCr38Al4 alloy was welded with Nimonic80A alloy by conducting friction welding. The tensile test results show that the strength of friction-welded specimens follows the properties of the lower-strength parent materials, without severe cracks at the interface. The large shear strain and frictional heat from friction welding not only reduce grain size but also induce solute element diffusion at the interfacial region. Because of the low Cr diffusivity compared with Ti, Cr carbides were not observed in the Nimonic80A matrix, while Ti carbides were distributed in both the Nimonic80A and SNCrW matrices.

A Study on the Improvement Mechanical Properties of Geosynthetic Interface (토목섬유 접촉면의 역학적 특성 개선에 관한 연구)

  • Nam, Yong;Kim, Gwangho;Kwon, Jeonggeun;Im, Jongchul;Seo, Jeochan
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.3
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    • pp.23-32
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    • 2010
  • In this study, Generally sandbag was used to reinforce slope or restore levee by using the in-situ material. To increase shear strength of sandbag, the Velcro system was effective for geosynthetic interface and make up for the weakness of shear strength between sandbag to sandbag. In this study, shear properties of geosynthetic-geosynthetic and geosynthetic-soil were evaluated from large scale direct shear tests. The cohesion and the angle of internal friction of each interface was evaluated. And laboratory model tests were performed to compare strength of reinforcement with strength of none reinforcement. As a result of this study, the cohesion and the angle of internal friction of each interface was increased, especially the cohesion was increased more than the angle of internal friction. Also according to the result of model test, the bearing capacity was increased by 20%.

The Effect of the Heat Treatment Conditions on the Strength and Microstructure in the Bonded Interface in Dissimilar Metal and Aluminum Alloy (AL합금과 이종금속의 접합계면에서의 미세조직과 접합강도에 미치는 열처리조건의 영향)

  • Kim, Ick-Soo;Choi, Byung-Young;Kang, Chang-Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.1
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    • pp.2-9
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    • 2003
  • The aluminum alloy which is light and has excellent thermal conductivity and iron base alloy that is remarkable heat-resistece and wear resistence properties were bonded together. The bond was created between a stationary and a rotating member by using the frictional heat generated between them while subjected to high normal forces on the interface of Al alloy and iron base alloy. The microstructure of the bonded interface of friction welding and the strength in the bonded interface formed under various bonding conditions were examined through TEM, SEM with EDX and triple bending test. In interface of bonding materials formed after various heat treatment, bonding strength was substantially different, resulting from formation of intermetallic compound or softening during annealing.