• Title/Summary/Keyword: inspection machine

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The Supplement of Sn/Cu, Plating Solution Affects in Plating Skim Quality of the Plating Product (Sn/Cu 도금액의 보충이 도금제품의 도금피막특성에 미치는 영향)

  • Jeon, Taeg-Jong;Ko, Jun-Bin;Lee, Dong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.112-119
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    • 2009
  • The purpose of this study is to evaluate the evaluation of process yield performed by using Sn & Cu treatment on the surface to optimize process condition for Lead-free solder application. The materials which are used for the New Surface Treatment study are Semi-Dulling plating for high speed Sn/Cu alloy of Soft Alloy GTC-33 Pb free known as "UEMURA Method" and plating substrate is alloy 42.Especially in lead-free plating process, it is important to control plating thickness and Copper composition than Sn/Pb plating. Evaluated and controlled plating thickness $12{\pm}3um$, Copper composition $2{\pm}1%$, plating particle and visual inspection. The optimization of these parameters and condition makes it makes possible to apply Sn/Cu Lead-free solder from Sn/Pb alloy.

Feasibility Study on Detection of Crack in Bovine Incisor Using Active Thermography (보빈 치아 균열의 적외선 열화상 검사 가능성에 관한 실험적 연구)

  • Kim, Woo-Jae;Yang, Seung-Yong;Kim, No-Hyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.508-515
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    • 2011
  • Bovine incisor was investigated using active infrared thermography(IRT) to visualize crack on bovine teeth. An artificial crack was carefully created in bovine incisor sample by compression load of universal tensile machine. While applying a sinusoidal heat wave to the cracked bovine incisor through halogen lamp, consecutive digital infrared images was captured from the sample surface at a frequency synchronized with heat excitation. Phase information of thermal image was calculated by four-point correlation method and processed to produce the phase image of bovine incisor. This phase image showed clearly the crack on the incisor, which was hardly detected in traditional passive thermography.

NDE of Low-Velocity Impact Damage in GFRP Using Infrared Thermography Techniques

  • Kim, Ghiseok;Lee, Kye-Sung;Hur, Hwan;Kim, Sun-Jin;Kim, Geon-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.3
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    • pp.206-214
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    • 2015
  • In this study, low-velocity impact damage (LVID) in glass fiber reinforced plastic (GFRP) was investigated using pulse thermography (PT) and lock-in thermography (LIT) techniques. The main objective of this study was to evaluate the detection performance of each technique for LVID in GFRP. Unidirectional and cross-ply GFRPs were prepared with four energy levels using a drop weight impact machine and they were inspected from the impact side, which may be common in actual service conditions. When the impacted side was used for both inspection and thermal loading, results showed that the suggested techniques were able to identify the LVID which is barely visible to the naked eye. However, they also include limitations that depend on the GFRP thickness at the location of the delamination produced by the lowest impact energy of five joule.

Noncontact 3-dimensional measurement using He-Ne laser and CCD camera (He-Ne 레이저와 CCD 카메라를 이용한 비접촉 3차원 측정)

  • Kim, Bong-chae;Jeon, Byung-cheol;Kim, Jae-do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1862-1870
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    • 1997
  • A fast and precise technique to measure 3-dimensional coordinates of an object is proposed. It is essential to take the 3-dimensional measurements of the object in design and inspection. Using this developed system a surface model of a complex shape can be constructed. 3-dimensional world coordinates are projected onto a camera plane by the perspective transformation, which plays an important role in this measurement system. According to the shape of the object two measuring methods are proposed. One is rotation of an object and the other is translation of measuring unit. Measuring speed depending on image processing time is obtained as 200 points per second. Measurement resolution i sexperimented by two parameters among others; the angle between the laser beam plane and the camera, and the distance between the camera and the object. As a result of these experiments, it was found that measurement resolution ranges from 0.3mm to 1.0mm. This constructed surface model could be used in manufacturing tools such as rapid prototyping machine.

Classification of Tire Tread Wear Using Accelerometer Signals through an Artificial Neural Network (인공신경망을 이용한 가속도 센서 기반 타이어 트레드 마모도 판별 알고리즘)

  • Kim, Young-Jin;Kim, Hyeong-Jun;Han, Jun-Young;Lee, Suk
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.2_2
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    • pp.163-171
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    • 2020
  • The condition of tire tread is a key parameter closely related to the driving safety of a vehicle, which affects the contact force of the tire for braking, accelerating and cornering. The major factor influencing the contact force is tread wear, and the more tire tread wears out, the higher risk of losing control of a vehicle exits. The tire tread condition is generally checked by visual inspection that can be easily forgotten. In this paper, we propose the intelligent tire (iTire) system that consists of an acceleration sensor, a wireless signal transmission unit and a tread classifier. In addition, we also presents classification algorithm that transforms the acceleration signal into the frequency domain and extracts the features of several frequency bands as inputs to an artificial neural network. The artificial neural network for classifying tire wear was designed with an Multiple Layer Perceptron (MLP) model. Experiments showed that tread wear classification accuracy was over 80%.

Crowdsourcing Identification of License Violations

  • Lee, Sanghoon;German, Daniel M.;Hwang, Seung-won;Kim, Sunghun
    • Journal of Computing Science and Engineering
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    • v.9 no.4
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    • pp.190-203
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    • 2015
  • Free and open source software (FOSS) has created a large pool of source codes that can be easily copied to create new applications. However, a copy should preserve copyright notice and license of the original file unless the license explicitly permits such a change. Through software evolution, it is challenging to keep original licenses or choose proper licenses. As a result, there are many potential license violations. Despite the fact that violations can have high impact on protecting copyright, identification of violations is highly complex. It relies on manual inspections by experts. However, such inspection cannot be scaled up with open source software released daily worldwide. To make this process scalable, we propose the following two methods: use machine-based algorithms to narrow down the potential violations; and guide non-experts to manually inspect violations. Using the first method, we found 219 projects (76.6%) with potential violations. Using the second method, we show that the accuracy of crowds is comparable to that of experts. Our techniques might help developers identify potential violations, understand the causes, and resolve these violations.

A Study on Inspection for Automobile's Plastic locking lever (자동차 플라스틱 부품 (Lever) 검사 시스템 설계 연구)

  • Jung, Ho;Tucit, J.D.;Jang, Bong-Choon
    • Proceedings of the KAIS Fall Conference
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    • 2007.05a
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    • pp.35-38
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    • 2007
  • 본 논문에서는 생산 현장에서 사람이 하고 있는 자동차 부품의 전수(全數) 검사 방법을 대체하기 위한 머신 비전 시스템의 개발 연구이다. 세계 자동차 생산업체간 활발한 합병 및 전략적 제휴로 인한 완성차 업체수의 감소는 부품 업체 간 경쟁을 심화시키고 있다. 외국 업체에 비하여 상대적으로 규모 의 영세성을 보이고 있는 국내 부품 생산 업체는 대규모 생산 설비 투자와 함께 생산 효율성을 증대시켜 국제적인 경쟁력을 갖추도록 하여야 한다. 생산 효율과 품질 향상을 위한 노력의 일환으로 플라스틱 압출 성형에서 생기는 여러 가지 불량품 유형을 PC를 기반한 머신 비전 시스템 (Machine Vision System)을 구축하여 생산된 부품을 실시간 검사하고 불량품을 분류 하는 것이 본 연구의 목적이다. 머신 비전 시스템에 사용된 소프트웨어는 NI-LabVIEW를 사용하였으며, LabVIEW Vision 이미지 함수를 사용하여 검사 프로그램의 개발하였다. 부품 검사에 걸리는 시간은 50ms 내로 완료되기 때문에 생산 부품의 실시간 검사에 적용 될 수 있으며, 검사 영역과 설정 값을 비전 시스템 운용자가 설정할 수 있도록 프로그램이 만들어 졌다.

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On the TFT-LCD Cell Defect Inspection Algorithm using Morphology (모폴로지(Morphology)를 이용한 TFT-LCD 셀 검사 알고리즘 연구)

  • Kim, Yong-Kwan;Yu, Sang-Hyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.1
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    • pp.19-27
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    • 2007
  • In this paper, we develope and implement a TFT-LCD cell defects detection algorithm using morphology. To detect the bright line or dark line defects and the bright pixel or dark pixel defects of the TFT-LCD cells, we determine the shape of the morphology operators considering the shape characteristics of the TFT-LCD sub pixels. Using dilation, erosion, and the subtraction operators, we extract gray level defects information. Then, we apply the optimal threshold method which shows the best results in terms of several criteria. Finally, we determine the defects using labelling method. From various experiments using TFT-LCD panels, the proposed algorithm shows superior results.

DEVELOPMENT OF A VIRTUAL FORGING FACTORY FRAMEWORK

  • Kao Yung-Chou;Sung Wen-Hsu;Huang Wei-Shin
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.115-122
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    • 2003
  • This paper presents the development of a virtual forging factory framework. The technologies of virtual reality and relational database had been integrated in the developed framework using Microsoft $Windows^{(R)}$ programming as the main technique so as to emulate a physical forging factory. The developed virtual forging factory consists of forging cells and a forging cell is comprised of forging machine, forging die, and forging operations forming a forging production line. The technology of virtual reality had been successfully adopted in the production simulation of manufacturing such as CNC and robotics. However, the application in virtual forging factory seems to have not been studied yet. Potential application of a virtual forging factory can be beneficial to (1) computer aided instruction, (2) shorten the learning curve of a novice, (3) remote diagnosis and monitoring when remote monitoring and control technology and signal inspection is considered, (4) improve adverse forging environment when remote forging technology is applied, and (5) virtual reality application.

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The property of WC(Co 0.5%) Ultra precision turning for Glass Lens molding (Glass Lens 성형용 초경합금(Co 0.5%)의 초정밀 절삭특성)

  • Kim, Min-Jae;Lee, Jun-Key;Kim, Tae-Kyoung;Hwang, Yeon;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.41-41
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    • 2010
  • In this research, to study tungsten carbide alloy(Co 0.5%) ultra precision turning possibility that is used Glass Molding Press(GMP) using conventional (Rake angle $-25^{\circ}$) single crystal diamond bite observed machining surface condition, surface roughness($R_a$), diamond bite cutting edge after tungsten carbide alloy ultra precision turning. Suggested and designed optimum chamfer bite shape to suggest ultra precision optimum bite using Finite Element Analysis(FEM). After machining tungsten carbide alloy ultra precision turning using optimum chamfer bite and comparing with conventional bite machine result and studied optimum chamfer bite design inspection and also tungsten carbide ultra precision turning possibility for high temperature compression glass lens molding.

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