• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1601-1604
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• 2003

This paper describes a split operation for generation of core and cavity plates of an injection mold for a pseudo-solid model of a plastic part. Here, a pseudo-solid model means a sheet model that looks like a solid model. but whose boundary is not closed. When a solid model created in a different CAD system is imported through standard data exchange format, a pseudo-solid model is created in most cases as tolerance or some other problems make sewing operation failed. As most existing mold design system based on solid modeling kernels require a complete part solid model, mold designers have to do time-consuming healing operations to convert a pseudo-solid to solid. The essential capability of mold design system is the split operation for generation of core and cavity plates. Thus. we developed a split operation for pseudo-solid part model to eliminate or reduce healing preprocessing for mold design.

• Korean Journal of Computational Design and Engineering
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• v.10 no.3
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• pp.151-161
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• 2005

This paper describes the parting and Boolean operations for a pseudo-solid model of a plastic part, and their application to injection mold design. Here, a pseudo-solid model means a sheet model that looks like a solid model, but its boundary is not closed. When a solid model created in a different CAD system is imported through a standard data exchange file format, in most cases, a pseudo-solid model may be created due to tolerance or some other problems. However, most existing mold design systems based on solid modeling kernels require a complete part solid model. Therefore, mold designers have to do time-consuming healing operations to convert a pseudo-solid to solid. To eliminate or reduce the healing pre-process for mold design, in this paper, we proposed the parting and Boolean Operations on pseudo-solid part models. This paper also describes their detailed implementation and a case study.

• Korean Journal of Computational Design and Engineering
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• v.10 no.6
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• pp.381-391
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• 2005

The design methodology of injection molding die has been changed from two-dimensional drafting to three-dimensional solid modeling, which is due to many advantages over the conventional methodology in terms of design modification and data associativity. In addition to the solid modeling capability, it is required for a mold designer to utilize a database management system that facilitates efficient mold design. In the paper presented is the implementation of a software program which automatically generates three-dimensional mold-bases including standard parts and slider parts, conforming to given geometric constraints. It is based on a commercial CAD system (Unigraphics NX) along with related API (application program interface) libraries. The research is expected to reduce design efforts and simplify construction of a complex three-dimensional mold-base model that is comprised of standard parts and slider parts, by use of the three-dimensional database and automatized geometric dimensioning.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.6
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• pp.1465-1477
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• 1993

Powder Injection Molding(PM) is an advanced and complicated technology for manufacturing ceramic or metal products making use of a conventional injection molding process, which is generally used for plastic products. Among many technologies involved in the successful PIM, injection molding process is one of the key steps to form a desired shape out of powder/binder mixtures. Thus, it is of great importance to have a numerical tool to predict the powder injection molding filling process. In this regard, a finite element analysis system has been developed for numerical simulations of filling process of powder injection molding. Powder/polymer mixtures during the filling pro cess of injection molding can be rheologically characterized as Non-Newtonian fluids with a so called yield phenomena and have a peculiar feature of apparent slip phenomena on the wall boundaries surrounding mold cavity. Therefore, in the present study, a physical modeling of the filling process of powder/polymer mixtures was developed to take into account both the yield stress and slip phenomena and a finite element formulation was developed accordingly. The numerical analysis scheme for filling simulation is accomplished by combining a finite element method with control volume technique to simulate the movement of flow front and a finite difference method to calculate the temperature distribution. The present study presents the modeling, numerical scheme and some numerical analysis results showing the effect of the yield stress and slip phenomena.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.2
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• pp.216-222
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• 2013

This paper deals with the issue of kinematic modeling and analysis of a toggle mechanism. Based on the mathematic model of a conventional five-point type toggle mechanism. New five-point type toggle mechanism has been analyzed by computer simulation method. A sensitivity ratio has been defined and analyzed to compare its performance with four-point type toggle mechanism. A cycloidal motion has been applied to the cross head as an input and the motion of the moving platen is considered as an output. The effect of link design parameter as well as the type of toggle has been investigated by computer simulation to be available for industrial applications of injection molding machines.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.112-118
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• 2002

Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis fur the filling and packing phases. Molding troubles like flow mark, weld line, sink mark, short shot and warpage can be caused by these injection molding process factors. Among them, the short shot was caused by that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition, as the flow rate for the volumetric shrinkage during the frozen phase could not be supplied properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing pressure.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2000.05a
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• pp.36-44
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• 2000

In his study the simulation was carried out by simplifing and modeling dividing into fuel injectioin pump high pressure pipe and fuel injection valve in the fuel injection system of a low speed marine diesel engine. A computer simulation model was developed using the method of characteristics to analyze the unsteady flow in the fuel injection system considering cavitation and variation of fuel density and bulk modulus. Comparison was commenced between the calculated data and experimental data of pressure and injection quantity at the high pressure distributor in fuel injection system for the training ship "M/V hanara" the effects of the high pressure pipe length diameter plunger diameter nozzle openning pressure were also investigated by simulating results.g results.

• Proceedings of the Korean Nuclear Society Conference
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• 1997.10a
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• pp.663-668
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• 1997

한국형 차세대 원자로(KNGR)는 안전주입계통에 Advanced Design features를 채택하고 있는데, 그 중의 하나가 안전주입의 주입구를 Downcomer Annulus의 상부에 위치시킨 Direct Vessel Injection(DVI)으로서 영광 및 울진 3&4호기의 Cold Leg Injection(CLI)과는 다른 설계 개념이다. 본 논문에서는 DVI가 채택된 KNGR에 대하여 기존의 C-E형 발전소 해석에 적용한 C-E Evaluation Model(EM)을 사용하여 대형파단 냉각재상실사고를 해석해 보고자 하였다. 먼저 DVI의 Modeling은 KNOGR의 참조 발전소라 할 수 있는 System80+에서 Modeling한 것과 같이 CLI 해석에 사용한 Nodalization Scheme 중 Cold Leg Node에 연결된 SIT 만을 Downcomer Annulus Node에 연결하는 방법을 사용하여 DVI 해석을 수행하였다. 아울러 기존의 안전주입 형태인 CLI에 대한 해석을 KNGR에 대해 병행하여 수행함으로써 DVI와 CLI의 ECCS performance를 비교하고 CLI 대비 DVI의 특성을 알아보았다. 또한 DVI의 해석에 있어서 SIT와 Cold Leg이 함께 연결되는 Downcomer Annulus Node를 상하 2개로 분리하여 SIT와 Cold Leg 각각에 연결시킴으로써 DVI 주입구의 위치에 대한 보다 정확한 Modeling을 시도하였다. 그 결과 DVI 주입구의 높이를 고려한 경우가 DVI의 일반적 물리 현상에 근접하게 계산되는 것으로 판단되나 현재로서는 특별한 검증 수단이 없으므로 향후 Licensing 해석 수행에 앞서 방법론을 포함한 이에 대한 보다 심도 있는 검토가 필요할 것으로 판단된다.

• Journal of ILASS-Korea
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• v.25 no.4
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• pp.188-195
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• 2020

To meet stringent emission regulations of automotive engines, fuel injection control techniques have advanced based on reliable and fast computing prediction models. This study aims to develop a reliable lightweight prediction model of fuel injection rates using a small number of input parameters and based on simple fluid dynamic theories. The prediction model uses the geometry of the injector nozzle, needle motion data, injection conditions and the fuel properties. A commercial diesel injector and US No. 2 diesel were used as the test injector and fuel, respectively. The needle motion data were measured using X-ray phase-contrast imaging technique under various fuel injection pressures and injection pulse durations. The actual injector rate profiles were measured using an injection rate meter for the validation of the model prediction results. In the case of long injection durations with the steady-state operation, the model prediction results showed over 99 % consistency with the measurement results. However, in the case of short injection cases with the transient operation, the prediction model overestimated the injection rate that needs to be further improved.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.6
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• pp.196-204
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• 1996

The simplified dynamic models of the timer assembly in the diesel engine fuel injection system were developed. The first order system with time delay was assumed and the various parameters in this model were obtained by experimental data. These simplified dynamic models were used for the development of control algorithm of the injection timing control system. The PI control algorithm was modified to include the anti-windup property and disturbance compensation. This modified PI control algorithm was used for the control of the injection timing. Improved control accuracy and reduced control efforts were observed.