• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2009년도 추계학술대회 논문집
• /
• pp.307-308
• /
• 2009

• 한국주조공학회지
• /
• 제10권6호
• /
• pp.520-527
• /
• 1990

In order to reduce segregation in 12%Cr steel ingots of 60-100tons, numerical analysis by computer was applied to simulate solidification profiles and the profiles of liguid-solid coexisting zone in accordance with the ratios of H(Height) /D(diameter) of 100-ton ingot. The result is that the ratio of L(vertical length) /D(diameter) of liquid-solid coexisting zone was reduced in proportion to the decrease of H/D ratio. With the reduced H/D ratio(0.92) of ingot, the segregation in 60-ton ingot of 12% Cr steel can be much reduced and recovery was also improved by reducing ingot weight.

• 소성∙가공
• /
• 제5권1호
• /
• pp.18-26
• /
• 1996

In order to investigate the effect of pre-cooling of ingot on void closure in hot plate forging the internal strain and stress distributions are examined quantitatively by using ABAQUS. Simula-tions are carried out on a large slab ingot having the same temperature and the temperature gradient induced by air-cooling. It is shown that pre-cooling produces little effect on the strain behavior but remarkable effect on the hydrostatic stress at the central zone of ingot. The main factors for crushing micro-voids are the effective strain and the time integral of hydrostatic stress in the region surrounding the voids. Based on regression analysis it was found that the distortion of void can be expressed as a polynomial function of the two factors.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2007년도 추계학술대회 논문집
• /
• pp.42-45
• /
• 2007

Recrystallization behavior during ingot-breakdown process of Alloy 718 was investigated with finite element analysis and experimental approaches. In order to analyze microstructural changes during the cogging process of an Alloy 718 ingot, the side-pressing and heat treatment tests were performed at different temperatures and ram speed. From the side-pressing and heat treatment test results, it was found that microstructural changes during hot forging of Alloy 718 ingot greatly influenced on a close interaction between dynamic and static-recrystallization behaviors. A recrystallization model of Alloy 718 was used to predict the complex microstructural variation during continuous heating and forging processes of the cogging, and the predicted grain size and its distribution were compared with the actual cogged Alloy 718 billet.

• 대한치과보철학회지
• /
• 제35권2호
• /
• pp.357-364
• /
• 1997

IPS-empress system is one of widely used all ceramic system. The purpose of this study was to determine the pressing accuracy of reused IPS%Empress ingot. 10 specimens were made using new ingot first, and using the rests of the specimen the another group of specimens were made next. finally, the third group of specimens were made with same procedure mentioned above. The results obtained in this study were as follows ; 1. The pressing accuracy of the first group of specimen was 96.1%, that of the second group was 95.4%, and that of the third group was 95.4%. There was no statistical significance among them, that is, the reuse of the IPS-Empress ingot did not influence on the pressing accuracy. 2. the common site of the defect in pressed ingot was central area at the margin opposite of sprue hole.

• 한국수소및신에너지학회논문집
• /
• 제28권5호
• /
• pp.459-464
• /
• 2017

The volume expansions of $Ti_{0.95}Zr_{0.05}V_{0.4}Mn_{1.45}Fe_{0.1}Cr_{0.05}$ alloy during hydrogenation with various conditions have been investigated. The theoretical volume expansion measured with XRD for this alloy with hydrogenation was 21%. The apparent volume expansion of this alloy ingot with hydrogenation was composed of two effects. One is a hydrogenation and the other is a pulverization. The apparent volume of free alloy powder was 1.8 times greater than that of an ingot, implying the pulverization effect on the apparent volume expansion is 80%. The apparent volume expansion of the alloy ingot with hydrogenation under a unconstrained condition was about 80 (${\pm}15$)%, much smaller than that of free alloy powder which expected as 118%. In addition, The apparent volume expansion of the alloy ingot with hydrogenation under a constrained condition(Al container) was about 50%, much smaller than that of the unconsrained. This reduced apparent volume expansion of the alloy ingot could be attributed to an arrangement of alloy powder keeping its original shape of the ingot even after hydrogenation.

• 방사성폐기물학회지
• /
• 제8권1호
• /
• pp.85-89
• /
• 2010

사용후핵연료 파이로프로세싱 공정 생성물인 우라늄 전착물을 잉곳 형태로 주조하는 공정이 있다. 이 논문에서는 실험실 규모의 우라늄 전착물 잉곳 주조 장치에 대한 설계 개념을 소개하고, 이에 따라 제작된 장치의 성능 시험 결과 및 우라늄을 사용한 잉곳 주조 시험 결과를 소개한다. 이 장치는 도가니를 경동시켜 우라늄 용탕을 주형에 주입하여 우라늄 잉곳을 제조하며, 우라늄 전착물을 연속으로 주입할 수 있는 컵 형태의 원료 장입장치를 장착하였다. 이러한 장치를 사용하면 우라늄 전착물의 잉곳 생산성을 높일 수 있다. 실험 결과 우라늄 원료를 장입하여 주조한 결과 수축공이 적은 양호한 주물을 제조하는데 성공하였으며, 이러한 실험실 규모의 장치를 개발한 경험을 활용하여 공학규모의 장치를 설계하는데 활용하였다.

• 한국자기학회:학술대회 개요집
• /
• 한국자기학회 2002년도 춘계연구발표회 논문개요집
• /
• pp.146-147
• /
• 2002

• 소성∙가공
• /
• 제21권7호
• /
• pp.412-419
• /
• 2012

The ingot-breakdown scheme of a tower flange material (low-alloy steel) for offshore wind turbine was investigated using finite element (FE) simulations and experimental analyses. Based on compression test results of the low-alloy steel, a deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and Ziegler's instability criterion. The deformation processing map allowed determination of the optimum process conditions for the tower flange material. Within the FE simulations of the ingot breakdown process, the Cockcroft-Latham criterion, which considers ductile fracture, was used to predict the possibility of forming defects during the hot working process. In general, the critical value for the ductile fracture of steel is 0.74. During the ingot-breakdown under optimum process conditions, the actual tower flange forgings exhibited a relatively uniform shape without any forming defects.

• Current Photovoltaic Research
• /
• 제6권2호
• /
• pp.49-55
• /
• 2018

Recently solar cell industry needs the optimal design of Czochralski process for low cost high quality silicon mono crystalline ingot. Because market needs both high efficient solar cell and similar cost with multi-crystalline Si ingot. For cost reduction in Czochralski process, first of all energy reduction should be completed because Czochralski process is high energy consumption process. For this purpose we studied optimal water-cooling tube design and simultaneously we also check the quality of ingot with Von mises stress and V(pull speed of ingot)/G(temperature gradient to the crystallization) values. At this research we used $CG-Sim^{(R)}$ S/W package and finally we got improved water-cooling tube design than normally used process in present industry. The optimal water-cooling tube length should be 200mm. The result will be adopted at real industry.