• Title/Summary/Keyword: industrial valves

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A Quantitative Analysis on Human Errors in Shifting Hazardous Materials of Semiconductor Plants (반도체공장의 위험물 교체작업시 인적과오에 대한 정량적 분석)

  • 임현교
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.161-168
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    • 1997
  • Most plants producing semiconductors use a lot of chemicals, hazardous materials, and explosive gases. Though those materials are hazardous too much, some works still have to be done manually by human workers. However, according to a historical survey, more than half industrial accidents of those plants resulted from human errors or malfunctions. Thus, this research aimed 1) to diagnose shifting hazardous materials of semiconductor plants, 2) to estimate failure probability of human workers through human reliability analysis, and 3) to find out the tasks on which educational emphasis should be put. Through personal interview and visiting working spots, shifting tasks were analyzed, and modelled into a 24-step work, and after that, THERP and ETA was applied. During the shifting work, estimated human failure probability under the assumption of independency, 2.3004E-05, underestimated that probability 8. l008E-05 which could be calculated under the assumption of dependency. And this analysis showed that gas leakage from an old cylinder occupies 78.27% in the case of independent failures whereas gas leakage from a new cylinder occupies 75.06% in the case of dependent failures. So it was concluded that dependency assumption may gloss real situations. In addition, confirming gauge of regulators and closing valves turned out to be the most important tasks than purge tasks.

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Numerical Study of Turbulent Flow Around a Rotating Cylinder with Surface Roughness (표면에 계단이 부착된 회전하는 실린더 주위 난류유동의 전산해석)

  • Yang, Kyung-Soo;Hwang, Jong-Yeon;Kim, Young-Wan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.8
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    • pp.1104-1111
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    • 2000
  • Erosion-corrosion in a pipe system often occurs at fittings, valves, and weld beads where flow separation and reattachment yield high turbulence intensity. Thus identifying their correlations would be the first step towards resolving the erosion-corrosion problems associated with industrial applications. Bremhorst of the Univ. of Queensland, Australia, proposed that a rotating cylinder with surface roughness (two backward-facing steps periodically mounted on a circular cylinder) be an economical and tractable tool which can generate extreme flow conditions for erosion-corrosion study. In this work, DNS has been carried out for turbulent flows around the same rotating cylinder as his experimental apparatus. Our result shows that a region of intense turbulence intensity and high wall-shear stress fluctuation is formed along the cylinder surface in the recirculating region behind the step, where high mass-transfer capacity is also experimentally observed. Since corrosion is mass-transfer controlled, our finding sheds light on the direction of future corrosion research.

A Study on the Bandwidth Frequency of Directional Control Valves based on the Amplitude of the Metering-Orifice Pressure (미터링 오리피스 압력 진폭을 이용한 방향제어밸브 대역폭 주파수에 관한 연구)

  • Kim, Sungdong;Jeon, Sehyeong;Shin, Daeyoung
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.1-8
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    • 2017
  • The spool displacement of a directional control valve can be considered as the standard signal for the measurement of its bandwidth frequency. When the spool displacement is not available, the metering-orifice system is suggested in this study as an alternative way to measure the - 3 dB amplitude-ratio bandwidth frequency of the hydraulic directional-control valve. The amplitude ratio of the metering-orifice pressure can be adjusted to equal that of the spool displacement through the controlling of the metering-orifice opening area. A series of experiments were conducted to verify the effectiveness of the metering-orifice system. The metering orifice was confirmed as adequate for the measurement of the - 3 dB amplitude-ratio bandwidth frequency.

Study on a Implement Control System for Agricultural Tractors (농용 트랙터용 작업기 승.하강 제어시스템에 관한 연구)

  • ;;;;J. Y. Lee
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.521-528
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    • 2002
  • Rotary and plow implements are mainly utilized for the tillage operation in Korea, and a implement control system for agricultural tractors was designed and fabricated to improve the working accuracy and efficiency. The control system was composed of three units: 1) sensors fur detection of angle of liftarm, draft force, engine rpm, tillage depth and so on, 2) a controller, and 3) hydraulic circuits, which included solenoid valves and so on, for operation of three point linkage and implements. The control system can control the speed(high and low speed) of implements by adjusting input flow rates of the hydraulic cylinder which was controled by two speed valve, which was composed of a solenoid valve and a orifice. Indoor experiments were conducted to evaluate response characteristics of the designed implement control system under experimental conditions of various engine nm, two kinds of input flow rates of the cylinder and some input frequency. The results of experiments showed the response characteristics sufficient to use as the implement control system fur agricultural tractors.

Flow Characteristics of a Water Supply System with Booster Pumps for an Apartment Complex (공동주택단지에 설치된 부스터펌프 급수설비계통의 유동 특성)

  • Oh, Yang-Gyun;Jeong, Jae-Bong;Park, Mi-Ra;Cha, Dong-Jin
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.151-156
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    • 2008
  • Water flow characteristics of an apartment complex consisting of 12 buildings and 635 units in total have been investigated numerically. The complex incorporates two zone booster pump water supply system, and some units have pressure reducing valves in them. Input data to a commercial code Flowmaster7 include survey results on the water usage for the last three years, dimension of the water supply system and its operation condition, etc. Calculated static pressures at the inlet of all units are compared with their design and measured counterparts, and they agree quite well with each other. Then, the pressure distributions and volumetric flow rates at all 635 units are estimated. Flow balancing is also attempted by varying the ratio of angle valve of each unit to improve the non-uniformity of flows.

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Technology Trend of Small Poppet Type Check Valve for Aerospace Application (항공우주용 소형 포펫 체크밸브 기술 동향)

  • Yoo, Jae-Han;Lee, Soo-Yong
    • Current Industrial and Technological Trends in Aerospace
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    • v.9 no.1
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    • pp.158-164
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    • 2011
  • Check valves developed for aerospace applications and commercially available for the applications are investigated. The examples include the ones for launch vehicles, SSME (Space Shuttle Main Engine) and GSE (Ground Support Equipment) purges developed by NASA, requiring high reliability, and the ones by KARI. Also the commercial ones for room and cryogenic temperatures by major valve US companies. Relations of design factors such as seal materials and spring rate to principal performances like operating temperature/pressure and cracking pressure are explained. Then potential operational problems such as chatter and contaminations are explained. Also, filters, fittings for end connections and cleanliness requirements for the applications are considered.

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Comparative Study on Rolling Characteristics of Hexagonal Bar with Special Alloy for Advancing Drawing System (인발성형 시스템 고도화를 위한 특수합금 육각봉의 압연특성 비교 해석 연구)

  • Lee, Young-Sik;Yang, Young-Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.96-102
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    • 2021
  • Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products. Numerical analysis was conducted to obtain data for designing a new drawing system. This study aims to predict the rolling force of the new drawing system compared to that of the established drawing system. The rolling force of the new drawing system was predicted using numerical analysis by assuming that it is in proportion to deformation. The rolling forces of Mo, Ti, and W were approximately 1.4, 0.5, and 2.5 times those of SUS. Because the values of ultimate strength of special alloys were more close to numerical analysis, the values of ultimate strength could be used to predict the rolling force of the new drawing system without numerical analysis in field.

Study on Vibration Induced by Fluid at a Water Pressure Reducing Valve through Structure-Fluid Coupled Analysis (구조-유체 연성해석을 통한 수도용 감압밸브에서의 유체유발진동에 관한 연구)

  • Park, Woo-Cheul;Lee, Joong-Kuen;Kim, Il-Gyoum;Park, Yong-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.10
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    • pp.4371-4377
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    • 2012
  • In this paper, the structure-fluid coupled analysis is carried out in order to examine the cause of the vibration induced by fluid in the pressure-reducing valves for water. It is confirmed that there is the noise at the area of low frequency of 250Hz by measuring noise at pressure reducing valve. The flow analysis is performed by the commercial software ANSYS/CFX. The flow velocity of about 40 m/s is formed by nozzle effect, and so negative pressure is happened in the pressure reducing valve. The structure analysis is carried out with the load condition of pressure distribution by flow formed in valve. The rubber material at disk is deformed to the extent of closing up flow passage. It is confirmed that the disc deformation which is occurred repeatedly is due to noise and vibration at the pressure reducing valve.

A Study on Wear and Wear Mechanism of Exhaust Valve and Seat Insert Depending on Different Speeds Using a Simulator

  • Hong, Jae-Soo;Chun, Keyoung-Jin;Youn, Young-Han
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2052-2060
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    • 2006
  • The wear of engine valve and seat insert is one of the most important factors which affect engine performance. Because of higher demands on performance and the increasing use of alternative fuel, engine valve and seat insert are challenged with greater wear problems than in the past. In order to solve the above problems, a simulator was developed to be able to generate and control high temperatures and various speeds during motion. The wear simulator is considered to be a valid simulation of the engine valve and seat insert wear process with various speeds during engine activity. This work focuses on the different degrees of wear at three different singular test speeds (10 Hz, 25 Hz & multi-Hz). For this study, the temperature of the outer surface of the seat insert was controlled at 350$^{\circ}C$, and the test load was 1960 N. The test cycle number was $6.0{\times}10^6$. The mean ($\pm$standard error) wear depth of the valve at 10 Hz and 25 Hz was 45.1 ($\pm$3.7)$\mu$m and 81.7 ($\pm$2.5)$\mu$m, respectively. The mean wear depth of the seat insert at 10 Hz and 25 Hz was 52.7 ($\pm$3.9)$\mu$m and 91.2 ($\pm$2.7)$\mu$m, respectively. In the case of multi-Hz it was 70.7 ($\pm$2.4)$\mu$m and 77.4 ($\pm$3.8)$\mu$m, respectively. It was found that higher speed (25 Hz) cause a greater degree of wear than lower speed (10 Hz) under identical test condition (temperature, valve displacement, cycle number and test load). In the wear mechanisms of valves, adhesive wear, shear strain and abrasive wear could be observed. Also, in the wear mechanisms of seat inserts, adhesive wear, surface fatigue wear and abrasive wear could be observed.

The Simulation and Research of Information for Space Craft(Autonomous Spacecraft Health Monitoring/Data Validation Control Systems)

  • Kim, H;Jhonson, R.;Zalewski, D.;Qu, Z.;Durrance, S.T.;Ham, C.
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.2
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    • pp.81-89
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    • 2001
  • Space systems are operating in a changing and uncertain space environment and are desired to have autonomous capability for long periods of time without frequent telecommunications from the ground station At the same time. requirements for new set of projects/systems calling for ""autonomous"" operations for long unattended periods of time are emerging. Since, by the nature of space systems, it is desired that they perform their mission flawlessly and also it is of extreme importance to have fault-tolerant sensor/actuator sub-systems for the purpose of validating science measurement data for the mission success. Technology innovations attendant on autonomous data validation and health monitoring are articulated for a growing class of autonomous operations of space systems. The greatest need is on focus research effort to the development of a new class of fault-tolerant space systems such as attitude actuators and sensors as well as validation of measurement data from scientific instruments. The characterization for the next step in evolving the existing control processes to an autonomous posture is to embed intelligence into actively control. modify parameters and select sensor/actuator subsystems based on statistical parameters of the measurement errors in real-time. This research focuses on the identification/demonstration of critical technology innovations that will be applied to Autonomous Spacecraft Health Monitoring/Data Validation Control Systems (ASHMDVCS). Systems (ASHMDVCS).

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