• Title/Summary/Keyword: induction temperature

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A Study on the Temperature-Diffusion Analysis of Induction Heating Jar (Induction Heating Jar의 온도분포 해석에 관한 연구)

  • Lee, Sang-Ho;Oh, Hong-Seok;Lee, Bong-Seob;Lee, Young-Mee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.04a
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    • pp.79-82
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    • 2002
  • Induction heating is widely used in today's industry, in operations such as metal hardening, preheating for forging operations, melting or cooking. In this paper, it was presented the magneto-thermal analysis of an induction heating jar(IH-JAR) with the material value of the stainless and the aluminum for efficient design. The magnetic field intensity inside the axisymmetric shaped cooker was analyzed using three-dimensional axisymmetric finite element method(FEM) and the effectual heat source was obtained by ohmic losses from eddy currents induced in the jar. The heat was calculated using the heat source and heating equation. Also, it was represented the temperature characteristics of the IH-JAR according to time and relative permeability in stainless parts and in aluminum parts.

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The Measurement System Development for Motor Temperature of TTX (틸팅차량 전동기 온도측정 시스템 개발)

  • Lee, Su-Gil;Han, Young-Jae;Han, Seong-Ho;Lee, Jun-Seok
    • Proceedings of the KIEE Conference
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    • 2007.11a
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    • pp.202-203
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    • 2007
  • Induction Motor is important at tilting train. Tiling train induction motor should be operated to commercial servicespeed 180km/h at Korea Conventional Line upgrade railroad. As the induction motors are without commutators, maintenance is easy and it is far lighter than the conventional motors with the same capacity. The induction motor, however, posed problems in use as its motor torque is not large enough compared with DC motors. With the recent advances in power semiconductors, it is possible to apply the induction motors to trains by applying VVVF inverter control method to the traction motor. In this study, we realize the stable measurement AC motor temperature characteristic of TTX train.

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An Investigation of Surface Appearance of an Injection-Molded Plastic Part with Various Induction Heating Conditions (고주파 가열조건에 따른 플라스틱 사출성형품의 표면특성 고찰)

  • Sohn, Dong-Hwi;Seo, Young-Soo;Park, Keun;Lee, Kwang-Woo
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.358-365
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    • 2009
  • High-frequency induction is an efficient way to rapidly heat mold surface by electromagnetic induction. In the present work, high-frequency induction heating is applied to injection molding of a mobile phone cover in order to eliminate weldlines by efficiently raising the mold temperature. Through the induction heating experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface in 3s of heating, which is higher than the glass transition temperature of the resin material. An injection molding experiment is then performed with the aid of induction heating, from which we can successfully remove all the weldlines of the mobile phone cover. The effect of induction heating conditions such as the heating power and the heating time on the surface appearance is experimentally investigated.

Process Design for the Tubular Hydroforming at Elevated Temperatures (온간 하이드로포밍 공정을 위한 시스템 설계)

  • Kim, B.J.;Park, K.S.;Sohn, S.M.;Lee, M.Y.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.226-229
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    • 2006
  • Process design has been performed for the warm hydroforming of light weight alloy tubes. For the heating of tubes, specially designed induction heating system has been adopted to ensure rapid heating of tubes. The induction heating system uses 30kHz frequency induction coil in order to concentrate the energy in the tube and prevent the energy loss. But the induced heat by the integrated heating system, consisting of induction coil, tube, pressure oil and dies, was normally not equally distributed over the length and circumference of the tube specimen, and consequent temperature distribution was non-uniform. So additional heating element has been inserted into the inside of the tube to maintain the forming temperature and reduce temperature drop due to heat loss to the molds. And for that heat loss, a heat insulation system has also been installed. The drop in flow stress at elevated temperatures results in lower internal pressure for hydroforming and lower clamping forces. The proposed warm hydroforming process has been successfully implemented when applying 6061 aluminum extruded tubes.

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Design of Control System for All-Metal Domestic Induction Heating Considering Temperature and Quick-Response (워킹코일 온도 및 제어 속응성을 고려한 All-Metal Domestic Induction Heating 제어 시스템 설계)

  • Park, Sang-Min;Jang, Eun-Su;Joo, Dong-Myoung;Lee, Byoung-Kuk
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.3
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    • pp.199-207
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    • 2018
  • In this paper, an all-metal domestic induction heating (IH) system that can quickly identify ferromagnetic and non-ferromagnetic pots considering temperature changes in the working coil is designed. Load modeling is performed after analyzing the parameters of the pot material and the central misalignment of the working coil. To improve the performance and stability of the all-metal IH cooking heater, a power curve-fitting model is used to design a control system that quickly responds to load parameter fluctuations. In addition, a power control algorithm is established to compensate for the reference value by reflecting the increase in working coil temperature during heating of the non-ferromagnetic pot. The validity of the proposed control algorithm for the all-metal IH is verified by experiments using a 3.2 kW all-metal IH cooking heater.

A Study on Temperature Characteristics of Induction Motor (유도전동기의 온도 특성 연구)

  • Han, Young-Jae;Kim, Seog-Won;Mok, Jin-Yeong;Lee, Sang-Woo;Choi, Jong-Sun;Kim, Jung-Su
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1487-1489
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    • 2003
  • For this research, we developed the hardware and software of the measurement system for on-line test and evaluation. The software controls the hardware of the mesurement data and acts as interface between users and the system hardware. In this paper, practical experiment is performed to verify temperature characteristics of induction motor for high speed rail. The experimental test carried out new temperature measurement method. Through this test, temperature characteristics of induction motor is verified.

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Analysis of Induction Heating according to Coil Shapes on the V-groove Weld Joint (V-groove를 가진 모재에서 코일 형상에 따른 유도가열 해석)

  • Ahn, Soo Deok;Cho, Young Tae;Jung, Yoon Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.167-172
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    • 2015
  • In order to prevent crack in thick weld zones, the preheating process such as induction and gas torch heating needs to be applied. Among them induction heating is the most effective heat source because it has rare thermal effect and very rapid heating characteristics. In this paper, when the induction heating method is used to improve arc welding, the temperature distribution and magnetic field density of the welding zones are analyzed by simultaneously solving heat transfer and electromagnetic field equation. In particular, cone and flat type coils are designed and induction heating effects of each type are compared to identify heating characteristics on a V-groove weld joint. As a result, a cone shape coil is more efficient in the preheating process. When induction heating and arc welding system is designed for thick plate with V-groove weld joint, the results in this paper could be applied.

The effects of various thermal parameters on coil temperature rise in TEFC induction motor (여러가지 열적 변수가 전폐형 유도전동기의 코일온도상승에 미치는 영향에 관한 연구)

  • Yun, Myeong-Geun;Ha, Gyeong-Pyo;Go, Sang-Geun;Lee, Yang-Su;Han, Song-Yeop
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.4
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    • pp.570-578
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    • 1997
  • At design stage of new motor or when taking remedial action of old motor, a lot of information can be obtained from thermal parameters analysis. This study focused on the temperature rise of TEFC induction motor with respect to various thermal parameters. Frame heat transfer had the most important effect on coil temperature rise. But those of air gap and rotor fan had no effect. This fact shows fan action is more important than fin action in the case of rotor fan. Coil temperature can be more decreased by cooling near the heat sources than any other parts from the results of thermal conductivity and loss tests. Variation of cooling air flow rate and motor volume effects on coil temperature were also tested. These tests suggest that improvement of cooling fan performance is important in reducing the coil temperature rise. Thermal equivalent program was verified by comparison of some experimental results.

A Study on High Frequency Induction Hardening of S45C Specimen by FEA and Experiment (유한요소해석 및 실험에 의한 S45C 시편의 고주파 유도경화에 관한 연구)

  • Park, Kwan-Seok;Choi, Jin-kyu;Lee, Seok-Soon
    • Journal of Aerospace System Engineering
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    • v.12 no.5
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    • pp.1-7
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    • 2018
  • In this study, we proposed a high frequency induction hardening analysis method based on electromagnetic-thermal co-simulation. In the high frequency induction heating analysis, the results of the finite element analysis (FEA) (considering the change of the material property and the cooling factor according to the temperature) and those of the high frequency induction hardening experiment (using the S45C specimen) were compared. The hardness of the S45C specimens was measured using the micro Vickers hardness test to determine the depth of hardening. The measurement results were then compared with the results of FEA. The result of high frequency induction heating analysis showed that the temperature was more than $750^{\circ}C$, which is the A2 transformation point of S45C, while the temperature during quenching was below $200^{\circ}C$. The results showed that the difference of the depth of hardening between the FEA and the experiment is 0.2mm.

A Study on the Ignition Temperature and Ignition Induction Time According to Storage Amount of Wood Pellets (우드펠릿의 저장량에 따른 발화온도 및 발화유도시간에 관한 연구)

  • Kim, Hyeong-Seok;Choi, Yu-Jung;Kim, Jung-Hun;Jeong, Phil-Hoon;Choi, Jae-Woo
    • Fire Science and Engineering
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    • v.33 no.1
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    • pp.7-14
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    • 2019
  • While wood pellets are often used as a fuel in thermoelectric power plants and firewood boilers, there is a risk of ignition temperature when strong wood pellets, which have a high calorific value, for prolonged periods of time. In this research study, the minimum auto ignition temperature and the ignition limitation temperature according to the change in flow rate depending on the size of the test vessel were calculated, and based on these temperatures, the apparent activation energy was calculated to predict the combustive properties of the material. The apparent activation energy was calculated to be 190.224 kJ/mol. The thicker the sample is storage in the vessel, the longer the ignition induction time was due to the increased difficulty in heat being transferred from the surface of the vessel to the middle section area of the vessel. For vessel of the same size, the higher the flow rate, the lower the auto ignition temperature was. It was also confirmed that increases in the size of the test vessel lowered the auto ignition temperature and increased the ignition induction time.