• 제목/요약/키워드: induction melting

검색결과 156건 처리시간 0.029초

파열물의 표면 열처리를 위한 유도가열의 특성해석 (Analysis of surface-hardening Induction heating)

  • 장석명;윤인기;이성호;류동완;최병익;이학주
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 추계학술대회 논문집 학회본부 B
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    • pp.287-289
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    • 2000
  • Induction heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating heat treating, metals joining, and metal melting. In these day, heating roll, a kind of induction heating, is widely used in curing of coatings and fiber industry. In this paper, at first, treated that heating roll's characteristics equation. The second, analysis of magnetic flux and eddy currents distribution using FEM.

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유도형 히팅롤의 설계 및 특성 해석 (Design and Analysis of Induction Heating Roll)

  • 장석명;양현섭;정상섭;박희창;박찬일
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 추계학술대회 논문집 학회본부A
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    • pp.34-36
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    • 1998
  • Induction heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating, heat treating, metals joining, and metal melting. In these day, heating roll, a kind of induction heating, is widely used in curing of coatings and fiber industry. We designed and manufactured heating roll that in order to distribute uniform temperature on the roll's surface. Then Heating roll's characteristic analysis was studied and performed the test of temperature distribution.

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Skull melting법에 의한 Al2O3 파우더 용융 (Melting of Al2O3 powder using the skull melting method)

  • 최현민;김영출;석정원
    • 한국결정성장학회지
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    • 제29권1호
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    • pp.24-31
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    • 2019
  • 사파이어 단결정을 성장시키는 기존 합성방법들의 원료충진율을 높이기 위한 방법으로 스컬용융법을 사용하여 $Al_2O_3$ 파우더를 용융시켰다. 냉각도가니 크기는 내경 24 cm, 내부 높이 30 cm로서 2.75 MHz 발진주파수에서 15 kg의 $Al_2O_3$ 파우더를 1시간 내에 모두 용융시켰으며, 3시간 동안 융액상태로 유지 후 자연냉각 시켰다. 냉각된 잉곳의 부분별 면밀도 및 성분은 SEM-EDS를 통해 분석하였다. 잉곳의 면밀도 및 $Al_2O_3$ 함량은 고주파유도가열 시 냉각도가니 내부에 형성되는 온도 분포와 관련이 있으며, 온도가 높게 형성되었던 부분이 면밀도 및 순도가 높게 나타나는 경향을 보였다.

전자교반에 의한 Cu-0.5wt%Zr 합금의 반응고 조직제어에 관한 연구 (The Effect of Electromagnetic Stirring on the Semi-Solid Microstructure of Cu-0.15wt%Zr Alloy)

  • 임성철;이흥복;김경훈;권혁천;윤의박
    • 한국주조공학회지
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    • 제26권1호
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    • pp.40-45
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    • 2006
  • Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

알루미늄 발포재의 성형공정에서 유도가열 법에 의한 점도 제어가 미세 기공에 미치는 영향 (Effects of Viscosity Control by Induction Heating on Micro Cell in Forming Process of Foamed Aluminum)

  • 전용필;강충길
    • 한국정밀공학회지
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    • 제19권6호
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    • pp.136-144
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    • 2002
  • Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

유한요소법을 이용한 IH-JAR의 열확산 예측에 관한 연구 (A Study on the Heat-Diffusion Prediction of Induction Heating JAR using Finite Element Method)

  • 오홍석
    • 한국화재소방학회논문지
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    • 제16권2호
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    • pp.8-13
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    • 2002
  • 유도가열 기술은 담금질, 단조를 위한 예열, 용융 그리고 요리 등과 같은 산업 전반에 걸쳐서 아주 폭넓게 사용되는 기술이다. 본 논문에서는 IH-JAR의 효과적인 설계를 위하여 자계 및 열 해석을 하였다. IH-lAR의 내부자계는 3차원 축대칭 유한요소법을 사용하여 해석하였으며, 열원은 IH-JAR 내부에서 유도된 와전류에 의하여 발생되고, 열은 열원과 열방정식을 사용하여 계산되어진다. 또한, IH-JAR의 온도분포를 시간과 투자율에 따라 제시하였다.

고주파유도가열 철부하의 FTPM 및 PSPM 제어에 관한 연구 (The Study on FTPM and PSPM of High Frequency Induction-Heating Iron Load)

  • 임영도;김두영
    • 전력전자학회논문지
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    • 제5권2호
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    • pp.192-199
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    • 2000
  • 본 논문은 고주파 유도 가열기의 전력조절을 위해 뉴로-퍼지 알고리즘을 이용하고, IGBT를 사용한 위상 전이 펄스변조(PSPM)와 주파수 추종 펄스변조(FEPM) 가 조절되는 공진 고주파 인버터를 응용한 유도가열기를 설명한다. 이는 실제로 산업 현장에서 20KHz~500KHz 유도 가열 및 유도 용해 전원장치용으로 쓰인다. 위상 전이 펄스변조 (PSPM) 정전력 조절 기술을 바탕으로 한 적응 주파수 추종기법은 스위칭 손실을 최소화하고 전력조절을 용이하게 하기 위해 소개되어졌다. 뉴로-퍼지제어기를 사용하여 만들어진 실험장치는 성공적인 논증과 토의가 되어졌다.

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CCCC법에 의한 태양전지용 다결정 실리콘 잉고트의 제조 (Fabrication of poly-crystalline silicon ingot for solar cells by CCCC method)

  • 신제식;이동섭;이상목;문병문
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.94-97
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    • 2005
  • For the fabrication of poly-crystalline silicon ingot, CCCC (Cold Crucible Continuous Casting) method under a high frequency alternating magnetic field, was utilized in order to prevent crucible consumption and ingot contamination and to increase production rate. In order to effectively and continuously melt and cast silicon, which has a high radiation heat loss due to the high melting temperature and a low induction heating efficiency due to a low electric conductivity, Joule and pinch effects were optimized. Throughout the present investigation, poly-crystalline Si ingot was successfully produced at the casting speed of above 1.5 mm/min under a non-contact condition.

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플럭스처리에 의한 벌크비정질합금 스크랩의 비정질형성능 (Glass Forming Ability of Bulk Amorphous Alloy Scrap by Fluxing)

  • 강복현;김기영
    • 한국주조공학회지
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    • 제30권3호
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    • pp.94-99
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    • 2010
  • When the returned scrap of bulk amorphous alloy is remelted, impurities such as oxides and intermetallic compounds increase. Glass forming ability of its scrap is deteriorated remarkably. Melt fluxing technique is introduced to enhance the glass forming ability during melting and freezing of bulk amorphous alloys. Cu and Zr based alloys are chosen. Small pieces of these alloy scraps and $B_2O_3$ flux are put together in a quartz tube. Cyclic heating and cooling are done by induction heating and water quenching or air cooling. Melting fluxing was effective for both Cu-based and Zr-based alloy, and their glass forming abilities were improved with increasing the number of fluxing.

Competition between Phase Separation and Crystallization in a PCL/PEG Polymer Blend Captured by Synchronized SAXS, WAXS, and DSC

  • Chuang Wei-Tsung;Jeng U-Ser;Sheu Hwo-Shuenn;Hong Po-Da
    • Macromolecular Research
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    • 제14권1호
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    • pp.45-51
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    • 2006
  • We conducted simultaneous, small-angle, X-ray scattering/differential scanning calorimetry (SAXS/DSC) and simultaneous, wide-angle, X-ray scattering (WAXS)/DSC measurements for a polymer blend of poly($\varepsilon$-caprolactone)/poly(ethylene glycol)(PCL/PEG). The time-dependent SAXS/DSC and WAXS/DSC results, measured while the system was quenched below the melting temperature of PCL from a melting state, revealed the competitive behavior between liquid-liquid phase separation and crystallization in the polymer blend. The time-dependent structural evolution extracted from the SAXS/WAXS/DSC results can be characterized by the following four stages in the PCL crystallization process: the induction (I), nucleation (II), growth (III), and late (IV) stages. The influence of the liquid-liquid phase separation on the crystallization of PCL was also observed by phase-contrast microscope and polarized microscope with 1/4$\lambda$ compensator.