• Title/Summary/Keyword: indentation analysis

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Evaluation of Flow Stress of Metal up to High Strain (금속소재의 고변형률 영역 유동응력선도 평가)

  • Lee, S.K.;Lee, I.K.;Lee, S.Y.;Lee, S.M.;Jeong, M.S.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.316-322
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    • 2020
  • The flow stress curve is usually determined via uniaxial tensile or simple compression test. However, the flow stress curve up to high strain cannot be obtained using these two tests. This study presents a simple method for obtaining the flow stress curve up to high strain via FE analysis, a simple compression test, and an indentation test. In order to draw the flow stress curve up to high strain, the indentation test was carried out with the pre-stained specimen using the simple compression test. The flow stress curve of Al6110 was evaluated up to high strain using the proposed method, and the result was compared with the flow stress curve of the uniaxial tensile test of the initial material.

A Portable Skin Elasticity Measuring Device Based on Indentation Method Using Piezoelectric Effect (압전효과를 이용한 압인방식의 휴대용 피부탄력 측정장치)

  • Park, Jun-Young;Kim, Myoung Nam
    • Journal of Korea Multimedia Society
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    • v.25 no.9
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    • pp.1307-1315
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    • 2022
  • In this paper, we proposed and developed a new portable skin elasticity measuring device based on the indentation method using piezoelectric effect. The proposed device is designed to minimize the uncertainty caused by the layer structure of the skin when measuring the elasticity of the skin. And, we developed a piezoelectric-based thin-film pressure sensor that can measure quantitatively and quickly during repeated measurement as a device sensor. To confirm the effectiveness of the proposed measuring device, it was compared with the experimental results of the conventional measuring devices under the same experimental conditions, and statistical correlation analysis was performed between the experimental data of the proposed measuring device and the experimental data of the conventional measuring devices. As a result of the correlation analysis, it was confirmed that the proposed measuring device had a high correlation with the conventional measuring devices. Therefore, it was confirmed that the proposed skin elasticity measuring device was effective.

A Simple Method for the Estimation of Hyperelastic Material Properties by Indentation Tests (압입시험을 통하여 초탄성 재료 물성치를 평가하는 단순한 방법)

  • Song, Jae-Uk;Kim, Min-Seok;Jeong, Gu-Hun;Kim, Hyun-Gyu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.5
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    • pp.273-278
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    • 2019
  • In this study, a new simple method for the estimation of hyperelastic material properties by indentation tests is proposed. Among hyperelastic material models, the Yeoh model with three material properties ($C_{10}$, $C_{20}$, $C_{30}$) is adopted to describe the strain energy density in terms of strain invariants. Finite element simulations of the spherical indentation of hyperelastic materials of the Yeoh model with different material properties are performed to establish a database of indentation force-displacement curves. The indentation force-displacement curves are fitted by cubic polynomials, which are approximated as a product of third-order polynomials of ($C_{10}$, $C_{20}$, $C_{30}$). A regression analysis is conducted to determine the coefficients of the equations for the indentation force-displacement curve approximations. A regression equation is used to estimate the hyperelastic material properties. The present method is verified by comparing the estimated material properties with true values.

Determination of Mechanical Properties of Galvanized Steel Sheets Using Instrumented Indentation Technique and Finite Element Analysis (계장화 압입시험 및 유한요소해석을 이용한 아연도금강판의 기계적 물성 추정)

  • Jin, Ji-Won;Kwak, Sung-Jong;Kim, Tae-Seong;Noh, Ki-Han;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.529-535
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    • 2012
  • This paper deals with the determination of mechanical properties of various galvanized steel sheets that are used for fabricating automobile bodies; the instrumented indentation technique and finite element analysis were used for the determination. First, tensile tests were conducted to obtain the true stress-true strain curves of galvanized steel sheets with various thicknesses. Load-deformation curves were then obtained by using the instrumented indentation testing machine, and they were compared with load-deformation curves obtained by finite element analysis. Further, true stress-true strain curves were obtained at the optimal observation point by finite element analysis.

Hardness Evaluation of Spot Welding Using Instrumented Indentation Technique (계장화 압입시험법을 이용한 점용접부의 경도평가)

  • Jin, Ji-Won;Kwak, Sung-Jong;Yoo, Dong-Ok;Kim, Tae-Seong;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1081-1086
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    • 2012
  • This study deals with hardness evaluation for spot welding by using an instrumented indentation technique to improve the quality of the inspection methodology. First, an instrumented indentation test and a Rockwell hardness test were performed for normal and abnormal spot welding. The hardness to indentation force-displacement curve obtained using each of the tests was compared. Furthermore, an analysis was conducted using the hardness obtained by the instrumented indentation technique. A quality control standard based on reliability was this evaluated for spot welding.

The piling-up/sinking-in response of elasto-plastic materials in nano-indentation using sharp indenter (나노 인덴테이션 시험에서의 탄소성 재료의 파일업/싱크인 특성)

  • Kim, Byung-Min;Lee, Chan-Joo;Lee, Jung-Min;Lee, Sang-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1367-1372
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    • 2007
  • Over the past decade, many computational researches have been performed to investigate quantitative relationships between load-displacement and material properties. But piling-up which causes errors to estimate mechanical material properties remains the most significant unresolved issue in nano-indentation test. This study has estimated quantitative aspects of the effects of material properties, especially work hardening exponent, on piling up/sinking in response of various materials. Using FE Analysis, piling up/sinking in response when material is indented by sharp indenter is investigated to evaluate the effects of material properties. From the FE analysis result, quantitative relationships between piling up/sinking in height and material properties is assessed using dimensional analysis which is used to define scaling variables and universal functions. And nano-indentaion test is performed to verify this relation on various materials. From the result of comparison with prediction from dimensional function and experiment, the work hardening exponent was found to have greater influence on the piling up/sinking in height during the nano-indentation than other material properties, such as elastic modulus and yield stress.

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Evaluation of Residual Stress using IITC of Experimental Stress Analysis on Concrete Structure (실험적 응력해석의 IITC 방식에 의한 콘크리트 구조물 잔류응력 평가)

  • Lee, Ho Beom;Han, Sang Hee;Jang, Il Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.2
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    • pp.415-424
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    • 2014
  • The carrying capacity of existing concrete structures is evaluated by the measured data from displacement and strain gauges for given loads and the results of numerical analysis that are compared with the measured ones. Consequently, this process could be accomplished in doing the direct measurement of residual stress on existing concrete. This study is concerned with the development of IITC (Instrumented Indentation Technique for Concrete) system which is based on the experimental stress analysis technique using non-destructive test method to evaluate the residual stress of concrete structures depending on the types of applied loadings in analysing indentation load - indentation depth curve derived experimentally on concrete surface. As a result, in this paper, almost all of systematized H/W and S/W were newly developed to estimate the residual stresses of concrete structures. Thus, the creation of new experimental equations for deriving residual stresses and automatical calculations of residual stresses using the empirical formula can lead to evaluate the structural resistances conveniently in the structures from construction phase to maintenance stage.

Evaluation of Brinell Hardness of Coated Surface by Finite Element Analysis: Part 2 - Influence of Substrate and Coating Thickness (유한요소해석에 의한 코팅면의 브리넬 경도 평가: 제2보 - 모재와 코팅두께의 영향)

  • Park, TaeJo;Kang, JeongGuk
    • Tribology and Lubricants
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    • v.37 no.4
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    • pp.144-150
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    • 2021
  • The most cost-effective method of reducing abrasive wear in mechanical parts is increasing their hardness with thin hard coatings. In practice, the composite hardness of the coated substrate is more important than that of the substrate or coating. After full unloading of the load applied to an indenter, its indentation hardness evaluated based on the dent created on the test piece was almost dependent on plastic deformation of the substrate. Following the first part of this study, which proposes a new Brinell hardness test method for a coated surface, the remainder of the study is focused on practical application of the method. Indentation analyses of a rigid sphere and elastic-perfect plastic materials were performed using finite element analysis software. The maximum principal stress and plastic strain distributions as well as the dent shapes according to the substrate yield stress and coating thickness were compared. The substrate yield stress had a significant effect on the dent size, which in turn determines the Brinell hardness. In particular, plastic deformation of the substrate produced dents regardless of the state of the coating layer. The hardness increase by coating behaved differently depending on the substrate yield stress, coating thickness, and indentation load. These results are expected to be useful when evaluating the composite hardness values of various coated friction surfaces.

Evaluation of Brinell Hardness of Coated Surface Using Finite Element Analysis: Part 3 - Application to Multilayer Coatings (유한요소해석에 의한 코팅면의 브리넬 경도 평가: 제3보 - 다층 코팅에 적용)

  • Park, TaeJo;Kang, JeongGuk
    • Tribology and Lubricants
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    • v.37 no.6
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    • pp.240-245
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    • 2021
  • Ceramic coatings with high hardness and excellent chemical stability have been successfully applied to various machine elements, tools, and implants. However, in the case of monolayer coating on soft substrates, a high-stress concentration at the interface between the coating and the substrate causes delamination of the coating layer. Recently, to overcome this problem, multilayer coatings with a metal layer with a low modulus of elasticity added between the ceramic and the substrate have been widely applied. This study presents the third part of a recent study and focuses on the effect of the number of coating layers on the Brinell hardness of multilayered coating with TiN/Ti, following the two previous studies on a new Brinell hardness test method for a coated surface and on the influence of substrate and coating thickness. Indentation analyses are performed using finite element analysis software, von Mises stress and equivalent plastic strain distributions, load-displacement curves, and residual indentation shapes are presented. The number of TiN/Ti layers considerably affect the stress distributions and indentation shapes. Moreover, the greater the number of TiN/Ti layers, the higher is the Brinell hardness. The stress and plastic strain distributions confirm that the multilayer coatings improve the wear resistance. The results are expected to be used to design and evaluate various coating systems, and additional study is required.

Software and Hardware Development of Micro-indenter for Material Property Evaluation of Hyper-Elastic Rubber (초탄성고무 물성평가용 미소압입시험기의 소프트웨어 및 하드웨어 개발)

  • Lee, Hyung-Yil;Kim, Dong-Wook;Lee, Jin-Haeng;Nahm, Seung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.816-825
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are examined via finite element (FE) analyses. An optimal location for data analysis is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/com-pression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve with an average error less than 3%.