• 제목/요약/키워드: in-situ processing

검색결과 187건 처리시간 0.025초

PMDA/6FDA-PDA 공중합 폴리이미드의 잔류응력 거동 (Residual Stress Behavior of PMDA/6FDA-PDA Copolyimide Thin Films)

  • 장원봉;정현수;조영일;한학수
    • 공업화학
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    • 제10권7호
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    • pp.1014-1019
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    • 1999
  • Dianhydride로서 1,2,4,5-benzenetetracarboxylic dianhydried(PMDA)와 2,2'-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride(6FDA)를, diamine으로서 1,4-phenylenediamine(PDA)을 사용하여 homopolyimides인 PMDA-PDA, 6FDA-PDA와 다른 당량비의 copolyimides를 각각의 ploy(amic acid)로부터 제조하였다. 이들 박막에 대하여, thin film stress analyzer(TFSA)를 이용하여 공중합체 폴리이미드 박막의 잔류 응력거동을 공정온도 ($25{\sim}400^{\circ}C$)하에서 전구체의 열적 이미드화에 따라 in-situ로 측정하였고, WAXD분석을 통해 모폴로지 변화를 알아보았다. 다른 단량비로 이루어진 공중합체 폴리이미드 박막의 잔류 응력 결과는 PMDA 분율이 증가함에 따라 잔류 응력이 큰 폭으로 감소하였고 순수 PMDA-PDA 폴리이미드에서는 압축모드로 5 MPa로 나타났다. 본 연구에서는 PMDA-PDA의 높은 $T_g$로 인한 공정상의 어려움과 6FDA-PDA의 상대적으로 높은 응력을 서로 보완해 기계적 물성이 좋은 저응력의 폴리이미드를 만들 수 있음을 보였다. 즉, random한 PMDA/6FDA-PDA 공중합체 폴리이미드 합성을 이용하여 사슬 내에 벌키한 di(trifluoromethyl)기와 같은 관절기로 인한 상대적으로 높은 응력을 보이는 6FDA-PDA 폴리이미드 사슬 내에 강직한 사슬 구조를 가진 PMDA-PDA 폴리이미드의 사슬 구조를 적당량 첨가함으로써 우수한 기계적 물성을 갖는 저응력 폴리이미드를 만들 수 있었다. 특히, PMDA/6FDA-PDA (0.9:0.1:1.0) 폴리이미드가 저유전 상수 층간 절연막으로서의 우수한 기계적 물성과 낮은 응력 수준을 보여주고 있다.

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High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.394-408
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    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

잉여 전기 저항 측정을 이용한 탄소 섬유 강화 복합재의 파손 측정 (Self-Diagnosis of Damage in Carbon Fiber Reinforced Composites Using Electrical Residual Resistance Measurement)

  • 강지호
    • 비파괴검사학회지
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    • 제29권4호
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    • pp.323-330
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    • 2009
  • 본 연구의 목적은 전기 저항 측정을 통한 탄소 섬유 강화 복합재의 파손 감지를 위한 효과적인 방법을 개발하는 것이다. 이를 위하여 복합재 적층판에 특정 파손을 인위적으로 모사하고 전기 저항의 변화와 모사된 파손과의 관계를 정립하려 하였다. 많은 량의 측정치를 효과적으로 처리하기 위하여 자동화된 측정 시스템을 개발하였다. 전기 저항 측정을 위하여 시편 표면에 전극을 제작하는 방법을 개발하였다. 쿠폰과 평판형태의 탄소 섬유 강화 복합재 적층 시편에 인위적인 파손을 부과하고 전기 저항을 측정하고 그 결과를 후처리하는 과정으로 파손을 검출하였다. 쿠폰 형태의 시편은 제작시에 다양한 크기의 테플론 필름을 삽입하여 층간 분리를 모사하였다. 전기 저항 측정 결과 층간 분리 크기가 증가함에 따라 전기 저항도 증가하는 경향을 보였으며, 이를 통해 층간 분리의 존재와 그 크기를 검출할 수 있음을 보였다. 평판 시편은 초기에는 인위적인 파손 없이 제작하여 전기저항을 측정하고, 이후 특정 위치에 원공을 뚫고 원공의 직경을 증가시켜 가며 전기저항의 변화를 관찰하였다. 실험에 사용한 평판은 각 변에 6개의 전극을 설치하여 총 24개의 전극을 갖도록 하였으며 수직, 수평, 대각선 방향의 전극간의 전기 저항을 측정하였다. 측정 결과는 탄소 섬유 강화 복합재 구조물의 파손 검출을 위하여 전기 저항 측정법의 가능성을 보였다.

에폭시 수지를 이용한 인계 난연제의 마이크로캡슐화 및 열적 특성 연구 (Thermal Properties and Microencapsulation of a Phosphate Flame Retardant with a Epoxy Resin)

  • 백경현;이준영;홍상현;김중현
    • 폴리머
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    • 제28권5호
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    • pp.404-411
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    • 2004
  • 인계 난연제인 트리페닐 포스페이트 (TPP)와 열적, 기계적 성질이 우수하고 네트워크 구조를 형성하는 노블락 형의 에폭시 수지를 이용하여 마이크로캡슐을 제조하였다. 유용성 인계 난연제인 TPP는 고분자압출 공정 가공 시 고분자 수지에서 기화 및 방출로 인하여 난연제의 손실과 고분자 복합재의 젖음성 문제들을 야기 시킨다. 이를 해결하기 위해 TPP를 마이크로캡슐화하였다. 즉, 본 공정은 캡슐의 심물질인 TPP와 벽막 물질인 노블락 형의 에폭시 레진을 혼합된 유화제와 함께 수중유형 (O/W) 상태로 역상유화시키고 제조된 유화액을 인시츄 중합법으로 가교반응을 진행하였다. 혼합된 유화제의 비율과 양 그리고 TPP 함량에 따른 실험을 진행하였으며 마이크로캡슐의 형성 및 열적 특성의 확인을 위해 DSC와 TGA에 의해 분석하였다. 또한 캡슐 입자의 형태학적 고찰을 위해 SEM과 TEM을 이용하여 캡슐의 크기 및 모폴로지 등을 분석하였다. 혼합된 유화제의 비율이 플로닉 Fl27과 소디움 도데실벤젠 설포네이트 (SDBS)가 1:1 일 때, 그리고 유화제의 도입량이 증가할수록 캡슐의 입자가 구형이며 좀 더 균일한 입자 형태를 보였다.

참굴(Crassostrea gigas) 탈각 공정에서 작업자 장갑에 의해 발생하는 미생물학적 위해요소 분석 (Analysis of Microbiological Hazards From Working Gloves Used in the Processing of Shucked Pacific Oyster Crassostrea gigas)

  • 강민균;박슬기;강동민;이도하;조두민;이장원;이재화;신일식;김영목
    • 한국수산과학회지
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    • 제52권4호
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    • pp.344-348
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    • 2019
  • This study assessed the microbiological hazards of gloves worn during the shell shucking process of the oyster Crassostrea gigas, and we suggest an in situ method for minimizing microbial contamination. The study consisted of two groups, one in which the working gloves were periodically replaced (PRG) with new gloves, and another in which the gloves were not replaced (NRG). In the PRG group, gloves were replaced every 2 h during 8 h of processing. Food pathogenic bacteria Escherichia coli, Salmonella species, and Listeria monocytogenes were not found in any samples, including gloves and shucked oysters. However, Staphylococcus aureus (SA) was detected in some samples, and the contamination levels were correlated with the working time and the regular replacement of gloves. SA was not detected on gloves or oysters of the PRG group. However, it was detected in the range of <$15CFU/15cm^2$ to $2.9{\times}10^2CFU/15cm^2$ on gloves after 6 h of continuous work, and from <$15CFU/15cm^2$ to $2.23{\times}10^2CFU/15cm^2$ on oysters after 8 h. These results indicate that the SA contamination in shucked oysters originated from the working gloves, and that replacement of working gloves every 2-4 h will minimize SA contamination in oyster products.

Growth of Graphene Films from Solid-state Carbon Sources

  • Kwak, Jinsung;Kwon, Tae-Yang;Chu, Jae Hwan;Choi, Jae-Kyung;Lee, Mi-Sun;Kim, Sung Youb;Shin, Hyung-Joon;Park, Kibog;Park, Jang-Ung;Kwon, Soon-Yong
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
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    • pp.181.2-181.2
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    • 2014
  • A single-layer graphene has been uniformly grown on a Cu surface at elevated temperatures by thermally processing a poly (methyl methacrylate) (PMMA) film in a rapid thermal annealing (RTA) system under vacuum. The detailed chemistry of the transition from solid-state carbon to graphene on the catalytic Cu surface was investigated by performing in-situ residual gas analysis while PMMA/Cu-foil samples being heated, in conjunction with interrupted growth studies to reconstruct ex-situ the heating process. We found that the gas species of mass/charge (m/e) ratio of 15 ($CH_3{^+}$) was mainly originated from the thermal decomposition of PMMA, indicating that the formation of graphene occurs with hydrocarbon molecules vaporized from PMMA, such as methane and/or methyl radicals, as precursors rather than by the direct graphitization of solid-state carbon. We also found that the temperature for dominantly vaporizing hydrocarbon molecules from PMMA and the length of time, the gaseous hydrocarbon atmosphere is maintained, are dependent on both the heating temperature profile and the amount of a solid carbon feedstock. From those results, we strongly suggest that the heating rate and the amount of solid carbon are the dominant factors to determine the crystalline quality of the resulting graphene film. Under optimal growth conditions, the PMMA-derived graphene was found to have a carrier (hole) mobility as high as ${\sim}2,700cm^2V^{-1}s^{-1}$ at room temperature, which is superior to common graphene converted from solid carbon.

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Evaluation of Geometric Error Sources for Terrestrial Laser Scanner

  • Lee, Ji Sang;Hong, Seung Hwan;Park, Il Suk;Cho, Hyoung Sig;Sohn, Hong Gyoo
    • 대한공간정보학회지
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    • 제24권2호
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    • pp.79-87
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    • 2016
  • As 3D geospatial information is demanded, terrestrial laser scanners which can obtain 3D model of objects have been applied in various fields such as Building Information Modeling (BIM), structural analysis, and disaster management. To acquire precise data, performance evaluation of a terrestrial laser scanner must be conducted. While existing 3D surveying equipment like a total station has a standard method for performance evaluation, a terrestrial laser scanner evaluation technique for users is not established. This paper categorizes and analyzes error sources which generally occur in terrestrial laser scanning. In addition to the prior researches about categorizing error sources of terrestrial Laser scanning, this paper evaluates the error sources by the actual field tests for the smooth in-situ applications.The error factors in terrestrial laser scanning are categorized into interior error caused by mechanical errors in a terrestrial laser scanner and exterior errors affected by scanning geometry and target property. Each error sources were evaluated by simulation and actual experiments. The 3D coordinates of observed target can be distortedby the biases in distance and rotation measurement in scanning system. In particular, the exterior factors caused significant geometric errors in observed point cloud. The noise points can be generated by steep incidence angle, mixed-pixel and crosstalk. In using terrestrial laser scanner, elaborate scanning plan and proper post processing are required to obtain valid and accurate 3D spatial information.

Reflectance of Geological Media by Using a Field spectrometer in the Ungsang Area, Kyungsang Basin

  • Kang, Kyung-Kuk;Song, Kyo-Young;Ahn, Chung-Hyun;Won, Joong-Sun
    • 대한원격탐사학회지
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    • 제17권2호
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    • pp.165-181
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    • 2001
  • Using a field spectrometer having a spectral range of 0.4$\mu\textrm{m}$~2.5$\mu\textrm{m}$ with a spectral resolution of 1nm, the researchers measured the reflectance of granite, andesitic rocks, sedimentary rocks, and pyrophyllite ore in the Ungsang area, Kyungsang Basin, South Korea. Spectral characteristics of the geological media were investigated from the analysis. The in-situ measured sites were selected in well exposed rock outcrops. In case of unfavorable weather conditions, rocks were sampled and remeasured under natural solar condition. The reflectance of field data was measurd at three sistes for granite, six sites for andesitic rock three sites for sedimentary rocks, and two sites for pyrophyllite ore. The vibrational absorption bands for pyrophyllite are detected in the spectral range of 2.0$\mu\textrm{m}$~2.5$\mu\textrm{m}$. The absorption band for granites in study area is not distinctive. The reflectance measured under normal field conditions showed strong absorption at wavelengths of 1.4$\mu\textrm{m}$ and 1.9$\mu\textrm{m}$ due to the effect of moisture in the atmosphere. After the bands of 1.4$\mu\textrm{m}$ and 1.9$\mu\textrm{m}$ were removed, Hull Quotient method was applied to characterize absorption bands. The reflectances of field data were calculated to estimate the band ratio corresponding to the Landsat TM and EOS Terra ASTER. The researchers suggest here that the TM band2, band3, band4, and band7 or ASTER band2, band3, band4, and band9 are the best combination for discriminating outcrops. The researchers tested and demonstrated using a Landsat TM image in the study area. For geologic applications, decorrelation stretch is also an effective tool to enhance the exposed rock mass in images.

비정질 InGaZnO4 박막의 전기적, 광학적 특성간의 상관관계 연구 (The Effect of Tail State on the Electrical and the Optical Properties in Amorphous IGZO)

  • 배성환;유일환;강석일;박찬
    • 한국세라믹학회지
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    • 제47권4호
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    • pp.329-332
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    • 2010
  • In order to investigate the effect of tail state on the electrical and the optical properties in amorphous IGZO(a-IGZO), a-IGZO films were deposited at room temperature on fused silica substrats using pulsed laser deposition method. The laser pulse energy was used as the processing parameter. In-situ post annealing was carried out at $150^{\circ}C$ right after the film deposition. The $O_2$ partial pressure during the deposition and the post annealing was fixed to 10mTorr. The carrier mobility of the a-IGZO films had a range from 2 to $18\;cm^2/Vs$ at carrier concentrations greater than $10^{18}\;cm^{-3}$. As the laser energy density increased, the Hall mobility increased. And post annealing improved the Hall mobility, as well. The optical property was examined using the ultraviolet-visible spectroscopy. The a-IGZO films that have low Hall mobility exhibited stronger and broader absorption tails in >3.0 eV region. Post annealing reduced the intensity of the tail-like absorption. The absorption tail in a-IGZO films is an important factor which affects the electrical and the optical properties.

Sol-gel법으로 제조된 $\textrm{PbTiO}_3$ 박막의 온도에 따른 수축 및 응력거동 (In Situ Shrinkage and Stress Development for $\textrm{PbTiO}_3$, Films Prepared by Sol-gel Process)

  • 박상면
    • 한국재료학회지
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    • 제9권7호
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    • pp.735-739
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    • 1999
  • 본 연구에서는 sol-gel법으로 제조된 $PbTiO_3$ (PT) 단층박막내의 실시간 응력과 두께 수축거동, 그리고 다층박막의 미세경도를 온도의 함수로 측정하여 열처리에 따른 PT박막내의 물리화학적 변화를 설명하였다. 단층박막은 상온에서 $220^{\circ}C$까지 급격한 수축을 보였으며 총수축량의 83%가 이 온도구간에서 일어났다. as-spun된 박막 내에는 이미 75MPa의 인장응력이 존재하였으며 13$0^{\circ}C$부터 뚜렷이 증가하여 $250^{\circ}C$에서 147MPa의 최대 인장응력을 나타냈다. 인장응력의 급격한 감소가 일어나는 $370^{\circ}C$부터는 본격적으로 치밀화된 PT박막과 Si 기판과의 열팽창계수 차이가 주로 박막내의 응력을 결정하며, 이것은 다층박막의 미세경도가 $300^{\circ}C$ 이후에서 급격히 증가하는 사실로도 뒷받침된다. 한편 다층박막에서 단층박막과 달리 $550^{\circ}C$까지 열처리후 Perovskite 상이 많이 생성되었으며 이는 박막 두께의 증가에 따른 homogenous 핵생성 site의 증가 때문이라고 생각된다

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