• Title/Summary/Keyword: in-process measurement

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Corrosion of Quartz Crystal Marine Sensors in Sea Water (항만센서용 수정진동자의 해수에 의한 부식)

  • 최광재;장상목;김영한
    • Journal of Korean Port Research
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    • v.12 no.2
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    • pp.323-328
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    • 1998
  • A quartz crystal analyzer is utilized to monitor the corrosion process of an aluminum surface of a quartz crystal for marine sensor by sea water. A quartz crystal having 2000 $\AA$ of aluminum layer is installed in a specially designed cell and is in contact with sea water imitated electrolyte solution. While a constant potential is applied to the cell, the resonant frequency and resonant resistance are simultaneously measured using the quartz crystal analyzer. In addition, surface topographs are taken with an atomic force microscope(AFM) and the element analysis of the surface is conducted using an energy dispersive X-ray spectrometer(EDX). The simultaneous measurement of resonant frequency and resonant resistance during the corrosion process explains the change of surface structure caused by the corrosion. The variation of resonant frequency addresses the amount surface metal dissolution. As a conclusion, it is found that a simple measurement using the quartz crystal analyzer can replace the complex monitoring employing large equipments in the investigation of a corrosion process of sensor surface.

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VIBRATION ANALYSIS OF PCB MANUFACTURING SYSTEM USING MASKLESS EXPOSURE METHOD (Maskless 방식을 이용한 PCB 생산시스템의 진동 해석)

  • Jang, Won-Hyuk;Lee, Jae-Mun;Cho, Myeong-Woo;Kim, Joung-Su;Lee, Chul-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.421-426
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    • 2009
  • This paper presents vibration analysis of maskless exposure module in Printed Circuit Board (PCB) manufacturing system. In order to complete exposure process in PCB, masking type module has been widely used in electronics industries. However, masking process confronts some limitations of application due to higher production cost for masking as well as lower printing resolution. Therefore, maskless exposure module is started to be in the spotlight for flexible production system to meet the needs of fabrication in variable patterns at low cost. Since maskless exposure process adopts direct patterning to PCB, vibration problems become more critical compared to conventional masking type process. Moreover, movements of exposure engine as well as stage generate vibration sources in the system. Thus, it is imperative to analyze the vibration characteristics for the maskless exposure module to improve the quality and accuracy of PCB. In this study, vibration analysis using the Finite Element Analysis is conducted to identify the critical structural parts deteriorating vibration performance. Also, Experimental investigations are conducted by single/dual encoder measurement process under the operating module speed. Measurement points of vibration are selected by three places, which are base of stage, exposure engine and top of stage, to check the effect of vibration from the exposure engine. Comparisons between analysis results and experimental measurement are conducted to confirm the accuracy of analysis results including the developed FE model. Finally, this studies show feasibility of optimal design using the developed FE analysis model.

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Vibration Analysis of PCB Manufacturing System Using Maskless Exposure Method (Maskless 방식을 이용한 PCB생산시스템의 진동 해석)

  • Jang, Won-Hyuk;Lee, Jae-Mun;Cho, Myeong-Woo;Kim, Joung-Su;Lee, Chul-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.12
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    • pp.1322-1328
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    • 2009
  • This paper presents vibration analysis of maskless exposure module in printed circuit board(PCB) manufacturing system. In order to complete exposure process in PCB, masking type module has been widely used in electronics industries. However, masking process confronts some limitations of application due to higher production cost for masking as well as lower printing resolution. Therefore, maskless exposure module is started to be in the spotlight for flexible production system to meet the needs of fabrication in variable patterns at low cost. Since maskless exposure process adopts direct patterning to PCB, vibration problems become more critical compared to conventional masking type process. Moreover, movements of exposure engine as well as stage generate vibration sources in the system. Thus, it is imperative to analyze the vibration characteristics for the maskless exposure module to improve the quality and accuracy of PCB. In this study, vibration analysis using the finite element analysis is conducted to identify the critical structural parts deteriorating vibration performance. Also, Experimental investigations are conducted by single/dual encoder measurement process under the operating module speed. Measurement points of vibration are selected by three places, which are base of stage, exposure engine and top of stage, to check the effect of vibration from the exposure engine. Comparisons between analysis results and experimental measurement are conducted to confirm the accuracy of analysis results including the developed FE model. Finally, this studies show feasibility of optimal design using the developed FE analysis model.

A Study on Water Tree Degradation Using Image Measurement in Underground Power Cables (화상계측에 의한 지중 전력케이블의 수트리 열화에 관한 연구)

  • Kim, Duck-Keun;Lim, Jang-Seub;Lee, Jin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.12
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    • pp.1063-1068
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    • 2000
  • Water treeing in underground distribution power cable is not easy to observe by nondestructive method and it has very complex patterns. This study describes the principles and practices of a continuous observation of initiation and growth of tree in polymeric insulation material using an image measurement technique. Using this technique we could observe water tree and the growing process of electrical tree due to the water tree and the growing process of electrical tree due to the water tree. All of these growing process is analyzed quantitatively by image measurement program composed of borland c++. We fabricated the thin film type specimen to observe water tree easier and also the needle electrode was prepared by etching method using electrolytes. Initiation and the growth of three was observed somewhat different depending on the applied voltage and the water electrode. AgNO$_3$solution electrode accelerates the initiation and the growth of water tree, compared to those of distilled water electrode. The water and the electrical tree occurred by water tree has discontinuous growth characteristic.

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A Study on the Image Processing Technique for Measurement of Nugget Geometry (용융부 형상 판독을 위한 영상처리기법)

  • 김상필;신현옥;최덕준;장희석
    • Proceedings of the KWS Conference
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    • 1993.05a
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    • pp.132-134
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    • 1993
  • The conventional way of molten nugget size measurement in welding process have utilized the metal-microscope by examining the micro sectioned weld specimen after micro-etching procedure. This paper proposes a new method for exact measurement of molten nugget size with the aid of the digital image processing unit and some developed software. This method proved to be convenient and precise in that resulting resolution and accuracy are as good as that of the conventional method.

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The Database Design for the Management of Bridge Measurement Information (교량 계측 정보 관리를 위한 데이터베이스 설계)

  • 황진하;박종회;조대현
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.126-132
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    • 2004
  • The database design for the management of bridge measurement information is presented in this paper. To express the associated data generated during the whole process of ambient measurement efficiently, requirements analysis for database construction is performed. And to define objects and organize schema conceptual and logical design are performed, which convert data model into logical schema. Finally, physical design is performed using DDL(data defined language). This database is based on the object-relational data modeling approach that has rich expressive power and good reusability in comparison with the traditional entity-relational modeling.

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Development of Multi-point Heat Flux Measurement for Steel Quenching (강재 열처리용 다점 열유속 측정 기술 개발)

  • Lee, Jungho;Oh, Dong-Wook;Do, Kyu Hyung;Kim, Tae Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.4
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    • pp.181-189
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    • 2012
  • The demand on quantitative measurement of the heat flux is motivated in making higher-quality steel product through a water quenching process of plate mill. To improve a spatial degree of heat flux measurement, the multi-point heat flux measurement was carried out by a unique experimental technique that has a combination of the existing single-point heat flux gauge. The corresponding heat flux can be easily determined by Fourier's law in a conventional way. The multi-point heat flux gauge developed in this study can be applicable to measure the surface heat flux, the surface heat transfer coefficient during a water quenching applications of steelmaking process. The results exhibit different heat transfer regimes; such as single-phase forced convection, nucleate boiling, and film boiling, that are occurred in close proximity on the multi-point heat flux gauge quenched by water impinging jet.

A Study on a Hartmann Test of Optical Mirror for On-Machine Measurement of Polishing machine (광학면 연마기의 OMM을 위한 Hartmann Test 방법 연구)

  • 김옥현;이응석;오창진;김용관
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.40-45
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    • 2004
  • Recently, aspheric optical lenses and mirrors, which are harder to manufacture and measure than the conventional spherical ones, are widely used, particularly in electronic fabrication process. Generally, interferometric optical method is used for the measurement of spherical optical surface. However, the interferometric method for aspheric surface measurement is difficult because it needs a precise null corrector and strict environmental conditions such as constant temperature, humidity and vibrations. We have been studied on the manufacturing of aspheric optics to improve the surface profile accuracy and productivity using a corrective polishing process. For the corrective polishing, a practical method of On-Machine Measurement (OMM) is required. For this purpose, an optical OMM system has been studied using the Shach-Hartmann test, which is very robust to the practical polishing environment. The wavefront has been reconstructed from the measured data using the primary aberration polynomial function by the least squares fitting. The measured result of the OMM system shows that the maximum deviation is less than 200 nm for the one of commercial Fizeau interferometer Wyko 6000.

A Study on the Realization of Variable Spatial Filtering Detector with Multi-Value Weighting Function (계측용 공간필터의 가변적 다치화된 가중치 실현에 관한 연구)

  • Jeong, Jun-Ik;Han, Young-Bae;Go, Hyun-Min;Rho, Do-Hwan
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.481-483
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    • 1998
  • In general, spatial filtering method was proposed to simplify measurement system through parallel Processing hardware. Spatial filtering is a method of detection that we can get a spatial pattern information, as we process a special space pattern, to say, as we process spatial parallel process by using the spatial weighting function. The important processing characteristics will be depended in according to how ire design a spatial weighting function, a spatial sensitive distribution. The form of the weighting function which is realized from the generally used spatial filtering is fixed and the weighting value was already became a binary-value. In this paper, we propose a new method in order to construct adaptive measurement systems. This method is a weighting function design to make multi-valued and variable.

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The wavelet based Kalman filter method for the estimation of time-series data (시계열 데이터의 추정을 위한 웨이블릿 칼만 필터 기법)

  • Hong, Chan-Young;Yoon, Tae-Sung;Park, Jin-Bae
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.449-451
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    • 2003
  • The estimation of time-series data is fundamental process in many data analysis cases. However, the unwanted measurement error is usually added to true data, so that the exact estimation depends on efficient method to eliminate the error components. The wavelet transform method nowadays is expected to improve the accuracy of estimation, because it is able to decompose and analyze the data in various resolutions. Therefore, the wavelet based Kalman filter method for the estimation of time-series data is proposed in this paper. The wavelet transform separates the data in accordance with frequency bandwidth, and the detail wavelet coefficient reflects the stochastic process of error components. This property makes it possible to obtain the covariance of measurement error. We attempt the estimation of true data through recursive Kalman filtering algorithm with the obtained covariance value. The procedure is verified with the fundamental example of Brownian walk process.

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