• Title/Summary/Keyword: i-Manufacturing

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Effect of Molding Conditions on Demolding Force During Injection Molding of Parts with Micro-features (미세 패턴 사출 성형에서의 이형력에 대한 성형 조건의 영향 평가)

  • Park, S.H.;Yoo, Y.E.;Lee, W.I.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.127-132
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    • 2014
  • Micro/nano-injection molding is one of the main processing techniques for polymer micro-fabrication. Most of the difficulties encountered in polymer micro-molding are caused by the demolding, rather than the filling of molds. Therefore, studying the demolding process is vitally important for manufacturing polymer replicas. The most important parameters are the thermal stress, friction and adhesion forces, and mechanical strength of the resist. In this research, we determinedthe effects of the processing conditions on the ejection force for cases involving two common thermoplastic polymers. The results showed that the processing conditions noticeably influenced the ejection force.

A study on the Optimum Wheel Characteristics Using Grinding Machine (연삭 장비를 이용한 최적의 휠 특성분석)

  • Ko, Jun-Bin;Kim, Woo-Kang;Jeon, Tek-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.142-148
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    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

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Agile and Intelligent Manufacturing System for Automatic Assembly of a Tiny Ultrasonic Actuator (초소형 초음파 선형 모터의 조립 자동화를 위한 지능형 민첩 생산시스템)

  • Kim W.;Kang H.S.;Cho Y.J.;Lee G.B.;Jung J.Y.;Suh I.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.607-608
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    • 2006
  • This article deals the development of Agile and Intelligent Manufacturing System(AIM) for the assembly automation of a tiny ultrasonic actuator used in camera phones and PDAs. The system consists of multi-vision modules, end-effectors, a standard base frame, dispensers, jigs and modular manipulators. Subsystems are a vision system, a force control system and a virtual reality system. Experimental results show that the assembly process for the small components in the various IT applications can be realized by the AIM system.

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Design of a configurator for assembly system (조립시스템 Configurator에 관한 연구)

  • 김동주;강무진;장인성;김상명;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.620-623
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    • 2002
  • To cope with the challenge of competitive market, manufacturing system needs to be agile in terms of its reconfigurability and scalability. For a system to be adapted to changed requirements, decision support tools such as configurator have to be provided. This paper introduces the basic framework of a configurator for assembly system Based on the factory data model(FDM) depicting the overall structure of a manufacturing system, functions of the configurator are described, i.e., requirements analysis, module selection and configuration optimization.

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Analysis of Greenhouse Gas Emissions Associated with the Production of Wood Pellets (목재 펠릿 생산에 따른 온실 가스 배출량 분석)

  • Kim, Tae Hoon;Yoon, Sung-Yee
    • Korean Journal of Organic Agriculture
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    • v.21 no.3
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    • pp.305-319
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    • 2013
  • In this study, it is intended that utilize the LCA (Life Cycle Assessment) method, to evaluate the environmental impact of wood pellet manufacturing facility. As mentioned above, wood pellet manufacturing facility of 20 has produced wood pellets as a raw material sawdust and wood in our country. In this study, in order to feature manufacturing process of wood pellets that resemble almost necessary to analyze evenly size and characteristics of various equipment whether these reasonable, the characteristics of the equipment may be different, the production of 20 places I surveyed the facility one central timber distribution center one large scale most of the equipment.

Clustering Parts Based on the Design and Manufacturing Similarities Using a Genetic Algorithm

  • Lee, Sung-Youl
    • Journal of Korea Society of Industrial Information Systems
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    • v.16 no.4
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    • pp.119-125
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    • 2011
  • The part family (PF) formation in a cellular manufacturing has been a key issue for the successful implementation of Group Technology (GT). Basically, a part has two different attributes; i.e., design and manufacturing. The respective similarity in both attributes is often conflicting each other. However, the two attributes should be taken into account appropriately in order for the PF to maximize the benefits of the GT implementation. This paper proposes a clustering algorithm which considers the two attributes simultaneously based on pareto optimal theory. The similarity in each attribute can be represented as two individual objective functions. Then, the resulting two objective functions are properly combined into a pareto fitness function which assigns a single fitness value to each solution based on the two objective functions. A GA is used to find the pareto optimal set of solutions based on the fitness function. A set of hypothetical parts are grouped using the proposed system. The results show that the proposed system is very promising in clustering with multiple objectives.

Effects of the Insulation Quality on the Frequency Response of Power Transformers

  • Abeywickrama Nilanga;Ekanayake Chandima;Serdyuk Yuriy V.;Gubanski Stanislaw M.
    • Journal of Electrical Engineering and Technology
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    • v.1 no.4
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    • pp.534-542
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    • 2006
  • This paper presents results of frequency domain spectroscopy (FDS) measurements on oil-impregnated pressboard insulation, their analyses and use of the data for modeling high frequency response (FRA) of transformers. The dielectric responses were measured in a broad frequency range, i.e. from 0.1 mHz to 1 MHz, on model samples containing different amount of moisture. The responses were parameterized with terms representing dc conductivity, low frequency dispersion and Cole-Cole polarization mechanisms and they were thereafter used to model the FRA response of a three-phase transformer.

Making Alumina Microcomponents from Al Powder

  • Kim, J.S.;Jiang, K.;Falticeanu, L.;Daviesd, G.J.;Chang, I.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.864-865
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    • 2006
  • Alumina microcomponents have distinguishing advantages over Si counterpart. However, the shrinkage of alumina, as high as 20%, makes it difficult to produce precision components meeting a high tolerance. A new fabrication process presented to greatly reduce the shrinkage by producing alumina microcomponents from ultrafine Al powder. The process consists of forming Al powder components through sintering and turning the Al powder component into alumina. In this way, the shrinkage occurring in sintering the Al powder component will be compensated by the expansion appearing when the Al powder component turns into alumina. The process has proven successful.

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A study on the Design on the Tubular Drive Shaft (중공 드라이브 샤프트의 설계에 관한 연구)

  • Kim, Woo-Kang;Go, Jun-Bin;Kim, Hong-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.7-12
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    • 2009
  • This study aims to find the friction welding and induction harden conditions, which are obtained by welding conditions, and the friction welding characteristics and induction harden conditions of tubular shaft were investigated with respect to low load test, high load test. Friction welding and induction harden machine have been widely used in manufacturing reflects of metal. The material of solid and tubular shaft selected that is used for parts of automobile steel. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of friction welding conditions makes good and the condition of friction and get the tubular condition. The purpose of this study is to find fatigue test condition and induction harden characteristics design for tubular shaft.

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매뉴얼 프로그램에 의한 비구면 형상 가공에 관한 연구

  • 박준용;권영균;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.280-285
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    • 2002
  • Copy machines have been used in the 3 dimensional shape machining like the non-sphere surface. This study is intended to show the possibility of manufacturing of a non-sphere shape without a exclusive CAM(Computer Aided Manufacturing) software in the process of metallic mold. It has been examined under the two types of working conditions. One is a cutting by manual programming and the other is a cutting by a general-purpose CAM software. Two kinds of output data were compared and analyzed, and data by a manual program were discovered more accurate than those of a general-purpose CAM software. In this study, I came to a conclusion it is possible to manufacture a 3 dimensional shape without a exclusive CAM software.

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