• Title/Summary/Keyword: hydraulic piston pump

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Effect of surface hardness on piston wear in the oil hydraulic piston pump (유압 피스톤 펌프의 피스톤 마모에 대한 표면경도의 영향)

  • 김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.340-345
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    • 2001
  • Surface hardness is one of the major sources on wear in the oil hydraulic axial piston pump. To increase the performance of the oil hydraulic axial piston pump, it is need to know the surface layer characteristics in the sliding contact parts of them. This paper reports an experimental study on surface treatment characteristics in the piston of the oil hydraulic axial piston pump. We investigated surface wear with not only surface hardness and surface roughness but also material of the piston. We obviously observed that the surface hardness of piston in the oil hydraulic axial piston pump plays an important role to high power density and remain long life.

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Effect of surface Treatment on Piston Wear in the Oil Hydraulic Piston Pump

  • Kim, Jong Ki;Park, Kyung Min;Oh, Seok Hyung;Jung, Jae Youn
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.17-21
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    • 2001
  • Surface treatment technologies are frequently used to improve mechanical properties of surface layers of machinery components in many practical situations. Surface hardness of piston in the oil hydraulic piston pumps is very important about wear resistance. To improve hardness, wear resistance of the oil hydraulic axial piston pump, it is needed to know the surface layer characteristics in the sliding contact parts. This paper reports an experimental study on surface treatment characteristics in the piston of the oil hydraulic axial piston pump. We investigated the surface wear of a piston between untreated and nitriding-treated surfaces. We obviously observed that the surface hardness of piston in the oil hydraulic axial piston pump plays an important role to have wear resistance and remain a longer life.

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Development of piston contact mechanism for radial piston pump (레이디얼 피스톤 펌프의 피스톤 접촉 메커니즘 개발)

  • Ham, Y.B.;Cha, J.G.;Kim, D.M.;Kong, T.W.;Yun, S.N.;Ahn, K.Y.;Kweon, B.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.1
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    • pp.1-5
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    • 2010
  • This paper presents the experimental results of the radial piston type oil pump with new mechanism for a metal diaphragm hydrogen compressor. Generally, metal diaphragm type hydrogen compressor systems are operated by oil hydraulic power. In this system an oil compensating pump has been demanded to compensate for a leakage oil head chamber. The metal diaphragm type hydrogen compressor consists of an oil compensating pump, commonly used hydraulic piston pump and driven by main crank shaft. The radial piston type oil compensating pump with new rolling contacted piston mechanism is developed and experimented. The developed piston element of the radial piston pump consists of piston, steel ball, return spring, two check valves, eccentric cam and ball racer. In this study, designed 4 type pistons as and orifice hole. Operating characteristics and pressure ripple characteristics are tested under no load to 60bar loaded with every 20bar increasing step and pressure ripple and flow rate are experimentally investigated.

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Effect of Piston Shape on the Lubrication Characteristics of Hydraulic Piston Pump and Motor (피스톤 형상이 유압피스톤 펌프$cdot$모터의 윤활특성에 미치는 영향)

  • 이정오;박태조
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.47-53
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    • 1994
  • Thin film flow in the clearance between cylinder bore and axially moving compositeshape piston is analyzed to study the effect of piston shape on the lubrication characteristics of hydraulic piston pump and motor. It is shown that the piston shape significantly affect the distribution of fluid film pressure, lateral force acting on the piston and leakage flow rate in the clearance. And it is also shown that the composite-shape piston is more effective than the cylindrical piston under tilted condition to reduce the possibility of hydraulic locking. Therefore, the results of present study can be used usefully in the design-and manufacturing of hydraulic piston pump and motor.

A Study on the Internal Flow Analysis in Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프 내부 유동해석에 관한 연구)

  • Yi, Chung-Seob;Lee, Jeong-Sil;Lim, Jong-hak;Gwak, Beom-Seop;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.34-40
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    • 2022
  • In this paper, a flow analysis of a swash-plate type hydraulic piston pump installed on a hydraulic flow supply system for marine vessels is presented. A model and governing equations for computational fluid dynamics (CFD) analyses of swash-plate type hydraulic piston pumps were built, and simulation results regarding the internal flow field of the pump were obtained. By analyzing the internal flow of the swash-plate type hydraulic piston pump, we can confirm the time-dependent stroke of each piston as the pump rotates. We also verified that by analyzing the pulsating flow against the slope of the swash plate, the simulation results match well with the experimental results. The natural frequency of the system was computed to be approximately 380 Hz by applying and analyzing the fast Fourier transform (FFT) of each swash plate slope evaluated.

Measurement of Oil Pressure Distribution between the Piston and Cylinder in Hydraulic Piston Pump (유압 피스톤 펌프의 피스톤과 실린더 사이에서의 압력측정)

  • 김영환;박태조
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.237-242
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    • 2000
  • In this paper, an experiment was carried out to measure the hydrodynamic oil pressure distribution in the clearance gap between a piston and cylinder. The results showed that the pressure distributions are highly affected by the eccentricity of the piston. Therefore present experimental method can be used to enhance the performance of hydraulic piston pumps. Further experimental studies for various operating conditions and improvement in data acquisition methods are required to obtain more accurate results.

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A Study on the Reduction in Pressure Ripples for a Bent-Axis Piston Pump by a Phase Interference (위상간섭을 이용한 사축식 액셜 피스톤 펌프의 압력맥동 감소에 대한 연구)

  • 김경훈;최명진;이규원;장주섭
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.103-110
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    • 2004
  • Pressure ripples yield noise and vibration in hydraulic pipelines, which are inevitably generated by a fluctuation of flow rate in the pump mechanism, and such noise and vibration deteriorate the stability and accuracy of hydraulic systems. To reduce the pressure ripples, accumulator and hydraulic attenuator are normally used. In this study, parallel pipeline with a bent-axis piston pump is introduced to a hydraulic pipe system as a method for reducing the pressure ripples and using the transfer matrix method, the dynamic characteristics of the pipe system are analysed and compared with experimental results. The results show that the phase interference using parallel pipeline with a bent-axis piston pump is effective to reduce the pressure ripples in the hydraulic pipelines.

A Study on Wear Property of Oil Hydraulic Piston Pump Material (유압 피스톤 펌프 소재의 마모 특성에 관한 연구)

  • Kim, Nam-Soek;Kim, Hyun-Soo;Seong, Ki-Yong;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.23 no.3
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    • pp.30-34
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    • 2009
  • Oil hydraulic piston pumps are being extensively used in the world, because of simple design, light weight and effective cost etc. An oil hydraulic pump is likely to have serious problems of high leakage, friction and low energy efficiency according to large time use. In the oil hydraulic piston pumps the clearance between the valve block and piston plays an important role for volumetric and overall efficiency. In this paper, the wear property of the SACM645 material used the hydraulic piston pump has been work out by experimentation with variable heat treatment. To investigate the effect according to the piston surface condition, seven different types specimen were prepared. From the wear test results, induction hardening and nitration were definitely superior to the others. On the whole, nitration was estimated for high strength material to wear resistance.

Reduction in Pressure Ripples for a Bent-Axis Piston Pump (사축식 액셜 피스톤 펌프의 압력맥동 감소)

  • Kim, Kyung-Hoon;Sohn, Kwon;Jang, Joo-Sup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.109-116
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    • 2004
  • Bent-axis piston pump have been commonly used in hydraulic systems because of high pressure level, best efficiency, low shear force on pistons and low operating costs. The other side, they have a few demerits like that they have the relatively high number of moving parts and more discharge pressure ripples. Especially, the discharge pressure ripples bring about vibrations and noises in hydraulic system components such as connecting pipes and control valves, so that these deteriorate the stability and accuracy of the systems. Therefore, the hydraulic systems having the bent-axis piston pump require the methods to reduce the discharge pressure ripples. So, the purpose of this paper is to reduce the discharge pressure ripples by the phase interference of pressure wave and to develope the analysis model of the pumps to predict the discharge pressure ripples. In this paper, the analysis model of the bent-axis piston pump was developed using the AMESim software, and the reliability of that was verified by the comparison with the experimental results. The hydraulic pipeline with a parallel line was used as the method to generate the phase interference of pressure wave. the dynamics characteristics of the hydraulic pipeline with a parallel line were analyzed by a transfer matrix method. the usefulness of the phase interference of pressure wave was investigated through the experiment and simulation. The results from the experiment and simulation said that the phase interference of pressure wave by the hydraulic pipeline with a parallel line could reduce the discharge pressure wave of the pump well. The analysis model of the bent-axis piston pump developed in this paper and the method of the phase interference by the hydraulic pipeline with a parallel line are expected to be helpful to achieve the design of the pump and to reduce the discharge pressure wave of the pump effectively.

A Characteristic Study of Efficiency in Radial Piston Pump (래이디얼 피스톤 펌프의 효율 특성 연구)

  • 장윤석;천세민;임윤철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.106-113
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    • 2000
  • A pump which is a fundamental device in a hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDM, volumetric, mechanical and overall efficiencies are observed by varying several design Parameters and operation conditions. Design values or their trends are presented to improve these efficiencies.

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