• Title/Summary/Keyword: hydraulic efficiency

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Bucket Actuator Pressure Control by Independent Metering Valve for Excavator (독립제어 밸브에 의한 굴삭기 버켓 액추에이터 압력제어)

  • Yang, Joo-Ho;Jung, Tae-Rang
    • Journal of Power System Engineering
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    • v.20 no.3
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    • pp.36-42
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    • 2016
  • A cylinder control system of the conventional construction machine has been controlled by hydraulic spool valves. This system is low-cost but system efficiency is not high. Recently, to improve this, all valves are controlled electronically and independently. Bu and Yao suggested four way electronic hydraulic control valve system. It is called IMVT(Independent Metering Valve Technology). The purpose of the study is to find proper IMV pressure control method for excavator and to validate excavator's bucket regeneration energy effect by controlling the IMV system. In this paper, we mathematically describe the bucket system of excavator first. And then, based on these results, we design the control system which is divided into two operations(none regeneration or regeneration).The results of the experiment show the desirable performance and usefulness of the designed control system.

A Study on Stability of Excavator using ZMP (ZMP를 이용한 굴삭기의 안정성에 관한 연구)

  • Choi, Jong-Hwan;Um, Hyuk;Lim, Tae-Hyeong;Kim, Sung-Su;Yang, Soon-Yong;Lee, Byung-Ryong;Ahn, Kyung-Kwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.86-92
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    • 2003
  • The hydraulic excavator has been a popular research object for automation because of its multi-workings and economic efficiency. When it works crane tasks, most of disasters happen. The stability of the excavator having crane function has a close relation with excavators posture, motion and load. In this paper, the stability of tipping-over has been analysed using zero Moment point(ZMP)

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Qualification Test of Main Coolant Pump for an Integral Type Reactor (일체형원자로 주냉각재펌프의 검증시험)

  • Park, Sang-Jin;Yoon, Eui-Soo;Heo, Pil-Woo;Kim, Duck-Jong;Oh, Hyoung-Woo
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.509-514
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    • 2005
  • Main coolant pump (MCP) is a canned-motor-type axial pump to circulate the primary coolant between nuclear fuel rods and steam generators in an integral type reactor. The reactor is designed to operate under condition of 310 oC and 14.7 MPa. Thus MCP has to be tested under same operating condition as reactor design condition in order to verify its performance and safety. In present work, a test loop to simulate real operating situation of the reactor has been designed and constructed to test MCP. And then, as a part of qualification test, canned motor functional test and pump hydraulic performance test have been carried out upon a prototype MCP. Canned motor efficiency and pump hydraulic characteristics including homologous curves and NPSH curves were obtained from the qualification test.

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Anti-Saturation Algorithm for a Load Sensing Hydraulic Servo System with Multiple Actuators (다중 작동기를 가진 부하감응 유압서보장치의 포화방지 알고리즘)

  • 이춘호;최필환;김철수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.977-981
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    • 1996
  • A load sensing hydraulic system is widely used to military and commercial mobile applications fur its high running efficiency. Although concept and general control schemes are well known, the poor maneuverability of simultaneous multioperation of actuators still remains to be solved. In this paper, a new control algorithm is proposed to prevent the saturation of the system in such operating conditions, in which the total required flowrate of actuators may exceed the pump supply flowrate. The effectiveness of the proposed algorithm is verified through experiments.

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The Energy Saving and the Reproducibility of Highly-Efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Hwang, C.J.;Kim, J.S.;Jeong, C.;An, H.J.;Heo, Y.M.;Kim, J.D.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.662-667
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    • 2008
  • Because of steep rise of international energy cost in recent years, high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. The energy saving and molding reproducibility of hybrid injection molding process were shown experimentally. The power consumption of hybrid injection molding machine is reduced to 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility was shown for both methods.

A Study on the Control Algorithm for a Ball Screw Type of Motor Driven Power Steering System (Ball screw형 전동식 동력 조향 장치의 제어에 관한 연구)

  • 윤석찬;왕영용;한창수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.124-134
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    • 2000
  • The power wteering system for automobiles is becoming core popular for supporting steering efforts of the drivers, especially for a parking lot maneuver. Though hydraulic power steering has been widely used for a long time, the efficiency of that is not high enough. The motor driven power steering system can solve the problems associated with the hydraulic power steering system. In this study, dynamic model and control algorithm of the ball screw type of MDPS systenem have been derived and analysed by using the method of discrete modeling technology. To improve steering feel and power steering characteristics, the additional scheme is proposed to the conventional power boosting control algorithm. Through simulations, control gain effects to the steering angle gain in the frequency domain were verified. The steering returnability and steering torque phase lag in on-center handing test were performed also.

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Design Optimization of a High Specific Speed Francis Turbine Using Multi-Objective Genetic Algorithm

  • Nakamura, Kazuyuki;Kurosawa, Sadao
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.2
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    • pp.102-109
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    • 2009
  • A design optimization system for Francis turbine was developed. The system consists of design program and CFD solver. Flow passage shapes are optimized automatically by using the system with Multi-Objective Genetic Algorithm (MOGA). In this study, the system was applied to a high specific speed Francis turbine (nSP = 250m-kW). The runner profile and the draft tube shape were optimized to decrease hydraulic losses. As the results, it was shown that the turbine efficiency was improved in wide operating range, furthermore, the height of draft tube was reduced with the hydraulic performance kept.

DEVELOPMENT OF A COMPUTER PROGRAM TO SUPPORT AN EFFICIENT NON-REGRESSION TEST OF A THERMAL-HYDRAULIC SYSTEM CODE

  • Lee, Jun Yeob;Suh, Jaeseung;Kim, Kyung Doo;Jeong, Jae Jun
    • Nuclear Engineering and Technology
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    • v.46 no.5
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    • pp.719-724
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    • 2014
  • During the development process of a thermal-hydraulic system code, a non-regression test (NRT) must be performed repeatedly in order to prevent software regression. The NRT process, however, is time-consuming and labor-intensive. Thus, automation of this process is an ideal solution. In this study, we have developed a program to support an efficient NRT for the SPACE code and demonstrated its usability. This results in a high degree of efficiency for code development. The program was developed using the Visual Basic for Applications and designed so that it can be easily customized for the NRT of other computer codes.

Study of a Durability Test for Single-input Multi-output Power Take-off Gearboxes (단일입력 다출력 PTO 기어박스의 내구성시험에 관한 연구)

  • Lee, Yong Bum;Yoo, Han Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.29-34
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    • 2017
  • This study analyzed a life test method for a power take-off (PTO) gearbox. An engine transfers mechanical power (rotation and torque) to a hydraulic pump through a PTO Gearbox with one input shaft and three output shafts. PTO gear box durability under high loads over long time periods was tested using dynamometers. In order to reflect the rated operating conditions, power must be distributed to each output shaft, and experiments were conducted under various conditions to verify the characteristics of the distributed power. An accelerated life test was designed using speed and torque as acceleration factors. Also, efficiency tests were conducted under various load conditions. Also, a lubrication oil composition analysis was performed to analyze gearbox wear status.

A Study for Safety Work Control System in the Narrow Space (협소 공간 작업을 위한 안전제어 시스템에 관한 연구)

  • Cho, Y.S.;Kim, H.S.;Song, I.S.;Jeong, C.S.;Yang, S.Y.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.62-65
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    • 2010
  • Field robot represented by excavator can be applied for various working in manufacturing, construction, agriculture etc. Because of the flexibility of its multi-joint mechanism and the high power of hydraulic actuators. Since the excavator operates in the hazardous working circumstance, operators exposed in harmful environment. Therefore, automation system has been investigated to protect from the harmful environment. In this paper, the method to construct the remote control system is proposed. The remote control system is consisted of a manual and auto mode. Manual mode controls a hydraulic cylinder as open loop control. and auto mode controls the end effecter of excavator using tracking control system. The efficiency of remote control system was evaluated through the field test.

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