• Title/Summary/Keyword: hydraulic actuator parts

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Selection of the Optimum Working Condition for Hydraulic Actuator Parts using Statistical Techniques (통계적 기법을 이용한 유압구동 부재의 최적 작동조건의 선정)

  • 류을현;배효준;서영백;박흥식
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.21-26
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    • 2004
  • The average frictional coefficient was used generally to analyze the working process of the lubricated machine parts. But it is difficult of taking the correct frictional coefficient because the average frictional coefficient of it is progressed always unstably with a large amplitude on working condition. If the correct analysis of frictional coefficient on working condition for the lubricated machine parts can be possible, it can be effect on condition diagnosis of lubricated machine system. This study was carried out to get the optimum working condition of the hydraulic actuator parts using statistical techniques. From this result, it has the lowest friction coefficient in case of applied load of 3 kg and sliding speed of 120 mm/sec.

A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

Nonlinear adaptive control of a quarter car active suspension (1/4 차 능동현가계의 비선형 적응제어)

  • Kim, Eung-Seok
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.45 no.4
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    • pp.582-589
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    • 1996
  • In this paper, an adaptive control problem of a hydraulic actuator for vehicle active suspension controller is divided into two parts: the inner loop controller and the outer loop controller. Inner loop controller, which is a nonlinear adaptive controller, is designed to control the force generated by the nonlinear hydraulic actuator acting under the effects of Coulomb friction. For simplicity of designing a nonlinear controller, the spool valve dynamics of a hydraulic actuator is reduced using a singular perturbation technique. The estimation error signal used to an indirect parameter adaptation is calculated without a regressor filtering. The absolute velocity of a sprung mass will be damped down by its negatively proportional term(sky-hook damper) adopted as an outer loop controller. Simulation results are presented to show the importance of controlling the actuator force and the validity of the proposed adaptive controller. (author). refs., figs. tab.

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Development of Active Control System for Structural Vibration Using a Hydraulic Actuator (유압식 Actuator를 이용한 구조물 진동의 능동제어시스템 개발)

  • S.J. Moon;T.Y. Chung
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.1
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    • pp.94-102
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    • 1995
  • The active control system of structural vibration using a hydraulic actuator is developed. The developed system consists of three parts : a hydraulic unit, an actuator unit and a control unit. Structural vibration is sensored by the accelerometer attached to the structure and reduced by the optimally controlled motion of active mass giving anti-phase inertia force to the structure. It is experimentally confirmed that the vibration level of model structure is reduced to about 1/6 by the developed active control system.

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Design and Performance Test of a Rotary Actuator for Side Tilting Excavator Bucket (좌우 틸팅이 가능한 굴삭기 버켓용 로터리 액츄에이터 설계 및 시험)

  • Park, Min Su;Lee, Jun Seok;Kim, Do Youp;Lee, Eung Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.47-51
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    • 2017
  • Generally, a working excavator has only one directional bucket tilting angle, which is up-forward. However, side direction rotation of the bucket would allow variety of working output. We designed a hydraulic rotary actuator comprising a double rod hydraulic cylinder with a rack-pinion gear set for use in excavator bucket with side tilting mechanism, thus converting the linear to angular motion. The proposed side tilting rotary actuator was designed with parts suitable for medium size of heavy duty excavator. These mechanical parts were inexpensive to purchase and the manufacturing cost was reasonable. The proposed mechanism is potentially useful for excavator with variety of working output.

Geometrical Analysis on Parts of Load Limit Valve for Static Structural Test of Aerospace Flight Vehicles (항공우주 비행체 정적구조시험용 하중제한밸브 부품 형상 분석)

  • Shim, Jae-Yeul
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.9
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    • pp.607-616
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    • 2019
  • Free body diagram analysis is done for key parts of pilot stage of LLV (Load Limit Valve) which is used to protect overload for static structural test of aerospace flight vehicle. It is shown through the analysis that diameter ratio($D_2)^{ten}/D_2)^{comp}$) of two poppets in a pilot stage must be equal to piston area ratio($A_{comp}/A_{ten}$) of a hydraulic actuator for making a poppet open consistently at constant force applied by an actuator. The result of the analysis is verified by measuring geometries of the poppets in the four different LLVs which are corresponding to four actuators with different capacity and have been used after being imported in this laboratory. Results of "Adjuster resolution tests" with two different pilot stages show the max. deviation of Fi(actuator force in instant of opening poppet) from average Fi obtained for each turn of adjuster is 0.3KN and max. deviation of the Fi normalized by average Fi of each turn of adjuster is 3.7%. From the results, it is verified that the two pilot stages with same poppet diameter ratio make a poppet consistently open at Fis within ${\pm}3.7%$ deviation from the average Fi. The deviation is shown to be caused from frictional force of O-ring in the poppet. Additionally, design factors for poppet spring and adjuster, which are also key parts of the pilot stage, are distinguished and procedure for deciding the factors are also shown in this study.

Development of Automation System for Component Inserting of Industrial PCB (산업용 PCB 부품삽입 자동화 시스템 개발)

  • Jeong Gu-Young;Yoon Myoung-Jong;Park Chang-Seog;Yu Kee-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.11
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    • pp.950-955
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    • 2005
  • A automatic component inserting system for industrial PCB is developed in this paper. This system has not been developed in Korea. Most domestic companies produce PCB manually. This process requires highly-skilled staff. Therefor, we developed a PCB inserting system for automation of the process and improved productivity. There are low parts in this system; press, table, tool change and control part. A hybrid press cylinder with pneumatic and hydraulic is used in the press part. The table part consists of pneumatic actuators, stepping motors and ball-screw mechanism. In the tool change part, upper tools can be exchanged automatically for the inserting of various components. The control part consists of motor drivers, PLCs and power supply.

A study for Application of ion Nitriding on EHA Hydraulic Pump Parts (EHA 유압펌프 부품의 플라즈마 질화기술 적용에 관한 연구)

  • Kim Eun-Young;Kim Bomsok;Lee Sangyul
    • Journal of the Korean institute of surface engineering
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    • v.38 no.6
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    • pp.234-240
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    • 2005
  • In this study, ion nitriding of a EHA pump part made of AISI 4340 steel was performed under different applied power conditions to study the relationship between dimensional changes of specimens and the type of applied power source. Microstructures and micohardness distribution at different processing conditions were also examined. Duplex surface treatment of ion nitriding with the optimum process conditions to produce the minimum dimensional variation in a EHA pump part and a TiN thin film coating by unbalanced magnetron sputtering was performed and the specimens with a duplex surface treatment were subjected to a high speed wear test to evaluate the wear performance of EHA hydraulic pump parts with various surface treatment conditions. Results indicated that uniform and continuous surface layer with a minimum dimensional variation could be obtained by ion nitriding with bipolar mode power source and much enhanced wear characteristics with a duplex surface treatment could be obtained, compared with results from ion nitriding or single-layerd TiN coating specimens.

Development of a Tractor Attached Round Bale Wrapper(I) -Analysis of wrapping process and development of operating system- (트랙터 견인형 원형 베일 랩퍼의 개발(I) -랩핑 작업공정 분석 및 작업 시스템의 개발-)

  • Park, K. K.;Kim, H. J,;Kim, C. S.;Kim, J. Y.;Kim, J. H.;Jang, C.
    • Journal of Biosystems Engineering
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    • v.27 no.1
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    • pp.11-18
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    • 2002
  • One of the major obstructing factors against managing dairy farm in Korea has been a shortage of roughage supply, which resulted in excessive abuse of concentrate feed. In order to solve this problem, production of the wrap silage by the winter cereal forages raised in the fallow paddy field is strongly recommended in Korea. The main objective is to develop a tractor attached round bale wrapper which can process the silage by wrapping the round bales with thin plastic films. This is the first half of the study which is divided by two parts. In this first part, bale wrapping process was analyzed, and based on this results the followings were designed, developed and tested. 1. Bale wrapper which haying the maximum capacity of 1 ton bale with various functions such as loading, wrapping, discharging the round bales and supplying and cutting wrap films was designed. 2. An actuator and its hydraulic circuit of each process were developed and tested. 3. Also, the variations of hydraulic pressure and engine speed were investigated by operating bale wrapper developed. In this test, maximum pressure of the hydraulic circuit for the bale wrapping was 130 kg/㎠ when it raised the bale, which was quite below the relief pressure of 170 kg/㎠ of hydraulic circuit. In the engine speed test, speed drop was 20∼67 rpm, which meant that there was no over-load operation. Therefore, the experiment proved that developed hydraulic circuit and mechanism is stable in bale wrapping operation

Development of Remote Valve Control System with Power Line Communication (전력선 통신 및 제어기능을 구비한 원격 밸브 제어시스템 개발)

  • Moon, Hyeong-Soon;Kim, Jong-Cheol;Lee, Byeong-Yeol;Kim, Yong-Baek;Kim, Jee-On
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.71-79
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    • 2009
  • The world-wide ship construction market is forecast that the considerable portion of shipbuilding and oceanic plant industry will be transferred consequently in China after 5 or 10 years. This point of view where the Korean ship construction industry seizes the initiative from the world-wide ship construction/oceanic field, we must cultivate technical power of base technology, and focus our interests on the development of core parts. In this study, our proprietary remotely operated valve actuator system with power line technology was developed to enhance the installation and commissioning process by our own technology. This paper describes the new design and functions of the remotely operated valve system for shipbuilding and offshore market especially for FPSO.

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