• Title/Summary/Keyword: hot forming

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대향분출류가 있는 맥동연소기의 비 정상 점화현상

  • 이창진
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 1997년도 제8회 학술강연회논문집
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    • pp.259-265
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    • 1997
  • An analytical study has been peformed to investigate the unsteady ignition characteristics of pulse combustion. In many combustion applications, strain rate of the flow can significantly affect the combustion features; ignition, extinction, and reignition. In the pulse combustion, two jets (hot combustion gases and fresh mixtures) coming from the opposite side of the combustor will collide in the combustor forming a stagnation region where the chemical reaction is suppressed by the strain rate until this becomes below the critical value. In this research, the method of large activation energy asymptotic is adopted with one step irreversible kinetics to examine the ignition response to the periodic variation of the strain rate of flow. The results show the variation of the maximum value of strain rate can determine whether the ignition or extinction occur.

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카본/나일론 복합재료의 냉각속도에 따른 기계적 특성변화 (Effect of Cooling Rate on Mechanical Properties of Carbon/Nylon66 Composites)

  • 홍순곤;변준형;황병선;강범수
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.122-125
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    • 2001
  • The objective of this research is to develop hybridized yarns for thermoplastic composites, and to examine tile effect of cooling rate on mechanical properties of the composites. The co-braided yarn utilizing carbon fibers as reinforcements and Nylon 66 fibers as matrix materials has been fabricated. Thermoplastic composites have been manufactured by the hot-press forming process. For the processing conditions, cooling rates of $-2.5^{\circ}C$/min and $-60^{\circ}C$/min have been considered. Three-point bending test and losipescu shear test were performed to investigate the effect of the cooling rate and the surface treatment of carbon fibers. SEM photographs were used to investigate the fracture surfaces of the tested samples. The cooling rate of $-60^{\circ}C$/min resulted in the higher strength and elastic modulus for bending and shear tests. The composites of the epoxy-sized carbon fibers showed the lowest strength due to the degradation of the sizing material during the thermoforming process.

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Al 합금 컨트롤 암의 제조 공정 비교 연구 (Processing Comparison for Fabrication of Al Control Arm)

  • 권용남;이영선;이정환
    • 소성∙가공
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    • 제15권7호
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    • pp.490-495
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    • 2006
  • The application of Al parts in passenger car has been increasing for the last decade, which gives many advantages such as better fuel efficiency, driving performance and safety. Control arm is one of the most preferably substituted parts from steel into Al alloys among numerous automotive parts. Currently, both wrought and cast Al alloys can find the application for control arm in passenger car. The balance between performance and cost determines a material as well as a fabrication process for a particular part model. In the present study, comparison among various processing techniques has been carried out to build up a data base for Al control arm fabrication.

단조품 결함에 대한삼차원 단조 공정 해석 (Forging Defects Analysis by Full 3-Dimensional Simulation based on F.V.M.)

  • 박승희;제정신
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.216-220
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    • 2003
  • Most important for meaningful forging simulation is the determination of correct process parameters. In addition a check and a compensation of the data base after the comparison between experiments and the computation of the developed process is necessary. The existence of a systematic process parameter data bank for special kinds of forming process in combination with forging specific simulation lifts the value of the products. Finite volume method is applied to simulate the hot forging process to investigate the defects for the automobile product. Three typical forging processes have been investigated; Extrusion by hydrolic press, Upsetting by crank press and Inclined upsetting by hammer press. Simulated result has compared with the experiment and provided a direction to improve the process.

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4 홀 Micro Multi Cell Tube 의 압출공정 해석 및 기계적 특성 평가 (Extrusion process Analysis and Evaluation of Mechanical property for Micro Multi Cell Tube with 4 hole)

  • 이정민;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.397-400
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    • 2004
  • The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. In general, porthole die extrusion has a great advantage in the forming that produces the hollow sections difficult to produce by conventional extrusion with a mandrel on the stem. Especially, condenser tube manufactured by porthole die belongs to sophisticated part and demands tighter dimension tolerance and higher surface finish than any other part. In order to confirm the general of porthole die extrusion, we perform the 3D FE analysis of hot porthole extrusion in non-steady state by using DEFORM 3D and investigate a pattern of elastic deformation for porthole die through the stress analysis using ANSYS 5.5 during extrusion process.

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Cordierite의 기공률 및 기공경조절에 관한 연구 (Studies on the Control of Porosity and Mean Pore Size in Cordierite Ceramics)

  • 양진
    • 한국세라믹학회지
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    • 제35권4호
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    • pp.399-405
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    • 1998
  • The effect of each factor on the porosity and mean pore size of cordierite(2Mg$.$2{{{{ {Al}_{2 } {O }_{3 } }}$.$5{{{{ {SiO}_{2 } }}) ceram-ics which have been mainly used for hot gas filter was investigated by using orthogonal array. The poros-ity was observed to increase with the content of graphite added as pore-forming material and decrease with increasing talc size. The effects of the other factors the graphite size sintering temperature and hold-ing time at sintering temperature were observed to be small relatively. In case of mean pore size the ef-fect of talc size on the mean pore size of cordierity was investigated to be the largest. The mean pore size was observed to increase with increasing talc size.

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열전달과 열탄소성변형의 연결해석 (Coupled Analysis of Heat Transfer and Thermoelastoplastic deformation)

  • 이용기;한흥남;오규환;이동녕
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 춘계학술대회 논문집
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    • pp.47-54
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    • 1994
  • The study is concerned with the coupled analysis of heat transfer and thermoelastoplastic deformation. The thermoelastoplastic model is very useful for the analysis of residual stress and the analysis of thermal stress as well as the analysis of metal forming. Heat of deformation, phase transformation and contact heat transfer boundary are considered. The contact heat transfer boundary is treated by the interpolation of shape function. The analysis of deformation and the analysis of heat transfer are carried out for the could upsetting and the hot rolling. The computed results are found to be in good agreement with the experimental results.

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고온 성형에 있어서 재결정 거동 예측 프로그램 개발 및 적용 (Development of a Program to Predict Recrystallizaion Behavior in the Hot Forming Process and Its Application)

  • 이광오;강종훈;강성수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.136-142
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    • 2001
  • Recently, a much amount of attention has been paid not only to produce products with precise dimensional accuracy, but also to predict and control the microstructural evolution and mechanical properties of parts. Especially, to do the latter through computer simulation, the history of states factors influencing on these evolution such as temperature, strain, strain rate etc., should be calculated and a appropriate mathematical models for the prediction of microstructural evolution must be developed. Thus, in this study thermo-viscoplastic finite element program including the model for predicting microstructural has been developed. Also for the verification of developed program warm forging process for the rotor pole was simulated and the comparison between the results calculated and ones in the literature was made.

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탄소 당량식을 이용한 고강도 보론강의 레이저 용접부 경도 예측 (Hardness Estimation of Laser Welded Boron Steel Welds with the Carbon Equivalent)

  • 전인환;김철희;김재도
    • Journal of Welding and Joining
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    • 제34권5호
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    • pp.1-5
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    • 2016
  • The hardness of laser weldments has been predicted by using several carbon equivalent equations and estimation models. In this study, authors extended the model to boron steel sheets which are adopted for the hot press forming process. four kinds of boron steels with the strengths from 1500 MPa to 1900 MPa were considered and the hardness profiles of weldments was measured from the experiments of this study and the references. The traditional "Kaizu" equation could predict the hardness with an accuracy of -4.9% error although the Kaizu equation does not consider the boron content. Modified carbon equivalents were suggested by adding a term as like 5B or 14B into the Kaizu equation, and it could improve the accuracy of the prediction model.

직접압연 공정에서 품질계측을 위한 공정변수의 선정 (Determination of the process variables for quality monitoring in direct rolling processes)

  • 배세철;박영준;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1364-1367
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    • 1996
  • Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

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