• 제목/요약/키워드: hot deformation

검색결과 460건 처리시간 0.021초

선회다짐기 다짐곡선을 이용한 아스팔트 혼합물의 소성변형 특성 평가 (Evaluation of Rutting Performance of Hot Mix Asphalt with Compaction Curve of Gyratory Compactor)

  • 박태성;이병식;현성철;이관호
    • 한국방재학회 논문집
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    • 제7권3호
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    • pp.59-67
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    • 2007
  • 지금까지 이용된 아스팔트 혼합물 배합설계는 주로 마샬다짐방법을 이용하여 시편을 제작하였고, 정해진 공극률에 맞추어 제작된 시편의 간단한 역학적 특성치를 이용하였다. 선회다짐기를 이용한 다짐방법은 아스팔트 포장의 시공과정 및 시공 후 발생하는 아스팔트 표층의 다짐정도를 실내에서 구현할 수 있는 다짐방법이다. 선회다짐기를 이용하는 슈퍼페이브 배합설계는 주로 아스팔트 포장의 공용성 측면에 맞추어 이용되고 있다. 그러나, 선회다짐기는 아스팔트 혼합물의 다짐특성을 평가할 수 있는 좋은 다짐방법임에도 불구하고, 주로 시편제작용으로만 이용되고 있는 실정이다. 본 연구에서는 슈퍼페이브 선회다짐기의 중요 특징중의 하나인 아스팔트 혼합물의 다짐 특성을 평가할 수 있는 지표를 개발하고, 이를 국내 아스팔트 혼합물 다짐곡선에 적용해 보는 것이다. 선회다짐기의 다짐곡선으로부터 얻을 수 있는 다짐특성지표는 크게 다짐에너지지수와 교통다짐에너지지수가 대표적인 값이다. 이러한 다짐에너지 곡선을 이용하여 아스팔트 혼합물의 소성변형 가능성을 평가하였고, 이를 적용할 수 있는 기준안을 제시하였다.

AISI 4140 강재의 재결정 제어변형 (Recrystallization Controlled Deformation of AISI 4140)

  • 조범호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.135-139
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    • 1999
  • The static softening behavior of AISI 4140 could be characterized by the hot torsion test in the temperature ranges of 10$0^{\circ}C$~120$0^{\circ}C$ and strain rate ranges of 0.05/sec~5/sec. Deformation efficiency which was based on dynamic materials model was calculated from flow stress curves obtained continuous deformation. Interrupted deformation was performed with 2 pass deformation in the pass strain ranges of 0.25{{{{ epsilon _p}}}} ~3{{{{ epsilon _p}}}} and interrupted time ranges of 0.5~100sec. The dependences of process variables pass strain ({{{{ epsilon _i}}}}) stain rate ({{{{ {. } atop {$\varepsilon$ } }}}}) temperature (T) and interpass time ({{{{ {t }_{i } }}}}) on static recrystallization (SRX) and metadynamic recrystallization .(MDRX) could be indicidually predicted from the modified Avrami's equations. Comparison of the softening kinetics between MDRX and SRX showed that the rate of MDRX was more rapid than that of SRX for the same deformation variables. Controlled multipass deformations were performed using deformation efficiency static and metadynamic recrystallization of AISI 4140.

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삼축압축시험을 이용한 아스팔트 혼합물의 소성변형 파손모형 개발 (Development of Asphalt Concrete Rutting Model by Triaxial Compression Test)

  • 이관호;현성철
    • 한국방재학회 논문집
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    • 제9권1호
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    • pp.57-64
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    • 2009
  • 본 연구의 목적은 국내 대표 아스팔트 혼합물의 소성변형특성을 평가하고, 이를 이용하여 소성변형을 예측할 수 있는 파손모형을 다중회귀분석을 이용하여 개발하는 것이다. 2가지 아스팔트 바인더와 5종의 골재입도를 이용하였고, 2개의 다른 공극률(6%, 10%)로 시편을 제작하였다. 시험은 30, 45, 60 온도에서 3가지 구속하중을 이용하여 삼축압축 반복재하시험을 수행하였다. 이를 이용하여 소성변형에 영향을 미치는 인자를 규명하고 소성변형 예측모델을 개발하고자 한다. 소성변형 시험의 결과를 이용한 소성변형 예측 모델을 다중회귀분석을 이용하여 제안하였으며 모델의 신뢰도를 분석하였다. 회귀분석을 이용한 소성변형 모델은 AASHTO 2002 설계법에서 제시한 예측식을 기본으로 소성변형에 영향을 미치는 인자인 온도, 하중재하횟수, 공극률을 주요 변수로 하였다. 이를 SPSS 통계프로그램을 이용하여 제시하였으며 실제 시험값과 모델의 예측값으로 신뢰도를 분석하였다.

유한요소법을 이용한 다공성금속의 고온변형해석 (Analysis of the Hot Deformation of Porous metals by Finite Element Method)

  • 한흥남;이용기;오규환;이동녕
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 추계학술대회 논문집
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    • pp.149-156
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    • 1994
  • The thermomechanical elasto-plastic problems in hot forging of the porous metals are analyzed using the thermo-elasto-plastic finite element method. This finite element program has been formulated using the yield condition advanced by Lee and Kim and developed using the thermo-elasto-plastic time integration procedure. Thermomechanical responses and densification behaviors of the porous metals during hot forging are calcucated at various initial relative densities, strain rates and temperatures. The calculated results are in good agreement with experimental data.

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변형가시화법을 이용한 열간 축대칭 평금형 압출의 실험적 해석 (An Experimental Analysis for Axisymetric Hot Extrusion Through Square Dies Using Visioplasticity Method)

  • 엄태복;한철호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.107-113
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    • 1995
  • To investigate the behavior of platic deformation inaxisymmetric hot extrusion through square dies, the physical modelling with the plasticine as a model material is carried out at the room temperature. Some mechanical properties of the model material are determined by compression and ring compression tests. Visioplasticity method using experimetal grid distortion is introduced to anlayze the plastic flow, strain rate and strain distribution.

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Waspaloy의 열간 단조 공정중 재결정 거동과 결정립 성장에 대한 유한요소해석 (Computer Simulation of Recrystallization and Grain Growth during Hot Forging Process of Waspaloy)

  • 강경필;이경훈;이승욱
    • 소성∙가공
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    • 제17권2호
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    • pp.113-116
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    • 2008
  • Computer simulation of microstructure evolution during hot forging process is of great interest in recent years. Recrystallization model and grain growth model which use a phenomenological approach were summarized. The upsetting and cogging processes of waspaloy were simulated using $DEFORM^{TM}$ and the change in grain size were investigated in each deformation procedure.

미세조직 변화를 고려한 열간 단조 공정에서의 유한요소해석 (Computer Simulation of Microstructure Evolution during Hot Forging of Waspaloy)

  • 강경필;이경훈;이승욱
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.53-56
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    • 2007
  • Computer simulation of microstructure evolution during hot forging process is of great interest in recent years. Recrystallization model and grain growth model which use a phenomenological approach were summarized. For the waspaloy, upsetting process and cogging process were simulated using $DEFORM^{TM}$ and the change in grain size were investigated in each deformation procedure.

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Coupled temperature-displacement modeling to study the thermo-elastic instability in disc brakes

  • Ramkumar, E.;Mayuram, M.M.
    • Coupled systems mechanics
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    • 제1권2호
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    • pp.165-182
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    • 2012
  • Macroscopic hot spots formed due to the large thermal gradients at the surface of the disc brake rotor, make the rotor to fail or wear out early. Thermo-elastic deformation results in contact concentration, leading to the non uniform distribution of temperature making the disc susceptible to hot spot formation. The formation of one hot spot event will predispose the system to future hot spotting at the same location. This leads to the complete thermo-elastic instability in the disc brakes; multitude parameters are responsible for the thermo elastic instability. The predominant factor is the sliding velocity and above a certain sliding velocity the instability of the brake system occurs and hot spots is formed in the surface of the disc brake. Commercial finite element package ABAQUS(R) is used to find the temperature distribution and the result is validated using Rowson's analytical model. A coupled analysis methodology is evolved for the automotive disc brake from the transient thermo-elastic contact analysis. Temperature variation is studied under different sliding speeds within the operation range.

AA5083 합금의 고온유동응력 및 연신율에 미치는 압연온도와 패스변형량의 영향 (The Effects of Pass Strain and Rolling Temperature on Flow Stress and Flow Strain of AA5083 Alloy)

  • 고병철;박도현;유연철
    • 소성∙가공
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    • 제8권2호
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    • pp.169-177
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    • 1999
  • Different pass strains and rolling temperatures were applied to understand the effects of pass strain and rolling temperature on flow stress and flow strain of AA5083 alloy. The specimens were prepared by conventional casting process followed by hot rolling. Hot torsion tests were conducted at temperature ranges of 350 to 52$0^{\circ}C$ under a strain rate of 1.0/sec. During the process, hot-restoration mechanisms, dynamic recovery(DRV) or dynamic recrystallization (DRX), of the AA5083 alloy were analyzed from the flow curves and deformed microstructures. It was found that while the rolling strain per pass and rolling temperature have little effect on the folw stress, they have significant effect on the failure strain. The DRV was responsible for the hot restoration mechanism of the hot-rolled specimen. heavily elongated grains and small subgrains containing dislocations were obtaned during the hot deformation. This was due to the presence of Al6Mn precipitate in the alloy.

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CTBA Tubular Beam의 열간 성형해석 및 실험 (Hot Stamping Simulations and Experiments for CTBA Tubular Beams)

  • 서창희;김우성;성지현;박종규;김용식;김영석
    • 소성∙가공
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    • 제24권1호
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    • pp.13-19
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    • 2015
  • For an accurate analysis of hot stamping, a coupled simulation with different aspects of the process(i.e. mechanical, thermal, and phase transformation) is needed. However, coupled simulations are time consuming and costly. Therefore, the current study proposes a simplified method focused on the forming for the hot stamping simulation of a coupled torsion beam axle (CTBA) tubular beam. In this simplified method, non-isothermal conditions were assumed and only conduction was considered, since it represents the majority of the heat transfer during hot stamping. In addition, temperature and strain rate effects were also included. Moreover, an isothermal simulation was conducted and compared with a non-isothermal simulation. Finally, the simulations were verified by experiments. In conclusion, the proposed method is shown to be effective for the development of tube-type parts, and it effectively predicts the deformation of the tubular beam during hot stamping.