• 제목/요약/키워드: high-temperature spinning

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Effect of High-Temperature Spinning and PVP Additive on the Properties of PVDF Hollow Fiber Membranes for Microfiltration

  • Cha, Bong-Jun;Yang, Jung-Mok
    • Macromolecular Research
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    • 제14권6호
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    • pp.596-602
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    • 2006
  • The effect of high-temperature spinning and poly(vinyl pyrrolidone) (PVP) additive on poly(vinylidene fluoride) (PVDF) hollow fiber membranes was investigated using differential scanning calorimetry, X-ray diffraction measurement, and scanning electron microscopy, together with the corresponding microfiltration performances such as water flux, rejection rate, and elongational strength. Using high-temperature spinning, porous hollow fiber membranes with particulate morphology were prepared through PVDF crystallization. The particulate structure of the membranes was further modified by the addition of miscible PVP with PVDF. Due to these effects, the rejection rate and strength of the fibers were increased at the expense of reduced water flux and mean pore size, which indicates that high-temperature spinning and PVP addition are vary effective to control the morphology of PVDF hollow fiber membranes for microfiltration.

용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구 (Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters)

  • 정우창;김삼수;이상오;이재웅
    • 한국염색가공학회지
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    • 제34권3호
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

현무암의 용융특성과 연속섬유 방사 연구 (Studies on the Melting Characterization of Basalt and its Continuous Fiber Spinning)

  • 박혜정;박선민;이재원;노광철;김재근
    • Composites Research
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    • 제23권3호
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    • pp.43-49
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    • 2010
  • 제주도 표선리 현무암 원광을 이용하여 연속 방사에 의해 현무암 섬유를 제조하였다. 먼저 현무암의 용융특성을 확인하기 위하여 현무암 원광을 백금도가니에 넣고 $1550^{\circ}C$로 용융시킨 후, 물속에서 급냉하였다. 냉각한 후 X-선 회절, 열팽창, 고온 점도, 고온 전기전도도와 고온 현미경을 측정 분석하여 연속방사 조건을 조사하였다. 연속 섬유를 제조하기 위한 최적의 방사 온도와 고온 점도는 각각 $1264^{\circ}C$$10^{2.8}$ poise이었다. 제조된 방사 섬유의 특성은 인장강도, 전자현미경 관찰, 내열시험 등으로 확인하였다. 부싱 온도 $1240^{\circ}C$와 와인더 속도 4600rpm의 방사 조건에서 제조된 섬유의 인장 강도는 3660MPa을 나타내었다.

Rayon-like 섬유의 최적 방사 조건 (Optimum Condition of Spinning for Rayon-like Yarn)

  • 안영무
    • 패션비즈니스
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    • 제12권1호
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    • pp.120-128
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    • 2008
  • Rayon fiber as clothing material has silk-like property which relates to other synthetic fibers. It has many advantages that is required to women's clothes. However rayon has many shortcomings. Therefore this research is to spin rayon-like polyester which has high contraction property to be synthesized by previous research to solve those shortcomings and to maintain advantages of rayon. The contraction ratio of regular polyester is 30% and the contraction ratio of this synthesized polyester is over 60%. The spinning temperature of regular polyester ranges from $285^{\circ}C$ to $300^{\circ}C$. However, this copolymer is set range from $270^{\circ}C$ to $290^{\circ}C$, which is $10^{\circ}C$ less than regular polyester due to decreasing melting temperature. The spinning velocity effects the tensile strength and elongation of yarn magnificently. The high velocity of spinning makes yarn highly oriented, increases the tensile strength and decreases the elongation. This research defines the condition as following; draw ratio 2.734, First roller temperature $85^{\circ}C$, Slit heater temperature $175^{\circ}C$.

Influence of Different Environmental Conditions on Cocoon Parameters and Their Effects on Reeling Performance of Bivoltine Hybrids of Silkworm, Bombyx mori. L.

  • Gowda B. Nanje;Reddy N. Mal
    • International Journal of Industrial Entomology and Biomaterials
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    • 제14권1호
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    • pp.15-21
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    • 2007
  • Three newly authorized bivoltine silkworm hybrids namely, $CSR2{\times}CSR4$ (productive single hybrid), $(CSR6{\times}CSR26){\times}(CSR2{\times}CSR27)$ (productive double hybrid) and $CSR18{\times}CSR19$ (robust single hybrid) were chosen for the present study. These hybrids were subjected to different temperature and humidity treatments i.e., $25{\pm}$1^{\circ}C and RH $65{\pm}5%$ (control), $30{\pm}1^{\circ}C$, with combinations of low relative humidity (RH $65{\pm}5%$) and high RH ($85{\pm}5%$) at different stages during rearing and spinning of silkworm larvae. The larvae of after 3rd moult were subjected to different thermal and humidity stress till the assessment of cocoon traits. The comparative rearing and reeling performance clearly indicated that the deleterious effect of high temperature and high RH was more pronounced for the majority of traits such as cocoon uniformity, cocoon weight, shell weight, shell percentage, reelability, filament length, raw silk percentage raw silk recovery denier and waste percentage on silk weight than other temperature and RH treatments and this effect was almost similar for all three silkworm hybrids studied. The present investigation clearly indicate that the deleterious effect of high temperature and high RH was more pronounced on rearing and spinning of silkworm larvae than other temperature and RH treatments and similar effect was noticed for all the three silkworm hybrids studied. The cocoon characters can be improved by providing ideal environmental conditions even during spinning stage of larvae affected with high temperature and RH. The study also suggest that high temperature and low humidity has greater effect during rearing stage than spinning stage.

Role of Phytoecdysteroid Treatment Time in the Maturation Process of $Multi{\times}Bivoltine$ ($BL67{\times}CSR101$) Hybrid Silkworm, Bombyx mori L. When Maintained at Low, Medium and High Temperature

  • Kumar S. Nirmal;Nair K. Sashindran;Rabha Jagat
    • International Journal of Industrial Entomology and Biomaterials
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    • 제12권2호
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    • pp.51-56
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    • 2006
  • Use of products containing phytoecdysteroid (PE) as active principle has become popular in prominent sericultural areas of India for hastening larval maturation events and synchronizing cocoon spinning activities as an obvious advantage is assured. At times, the present recommendation of administering PE at the onset of spinning results in peak labour requirement at odd hrs. To enable making recommendation for the use of PE on $multi{\times}bivoltine$ silkworm hybrids based on the climatic conditions prevailing in different areas especially with regard to temperature, the experiment was taken up to determine proper treatment times so that the induced spinning will be more orderly and the labour can be leveraged more efficiently. Different brackets of low ($18-22^{\circ}C$), medium ($24-28^{\circ}C$) and high ($29-32^{\circ}C$) temperature were simulated during the latter half of V larval instar and cocoon spinning. PE was administered to $multi{\times}bivoltine$ silkworm ($BL67{\times}CSR101$) hybrid batches as per the recommended dose at three different times viz., 10 am, 4 pm and 10 pm. Three replicates of 100 larvae were maintained for each treatment. Absolute controls were also maintained in each temperature range to compare the results. Cumulative maturation percentage was recorded at 6 hrs interval to ascertain peak mounting span. The influence of the treatment on the cocoon traits also was studied. Based on the peak mounting span, it was evident that in low temperature 10 pm treatment would be better. In medium and high temperature, treatment at 4 pm proved to be a better option. The influence of the treatment times at different temperature range on labour management is discussed.

Effects of Spinning Conditions on Properties of Polyester Yarn Prepared using an Ultra-high-speed Melt Spinning Technique Equipped with a Steam Chamber

  • Ho, Yo-Seung;Kim, Hak-Yong;Jin, Fan-Long;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • 제31권11호
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    • pp.3252-3258
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    • 2010
  • In this study, the effects of the various parameters of spinning and drawing processes on the properties of polyester full drawn yarn (FDY) prepared by steam processing during high-speed spinning were investigated using several techniques. The wet shrinkage ratio of the FDY was able to be manipulated by controlling the temperature and draw ratio. The FDY made using the steam high speed spinning technique exhibited identical properties (such as tenacity, elongation, and wet shrinkage ratio) to that of regular FDY, made using the spin-draw process. FDY prepared using the steam process during high-speed spinning showed excellent dyeability. The dye pick-up of the polyester yarn spun at high-speed spinning was found to be improved when dyed under an atmospheric pressure of $100^{\circ}C$. This result was the same as regular FDY dyed under a high pressure of $130^{\circ}C$.

Structure Development and Dynamic Properties in High-speed Spinning of High Molecular Weight PEN/PET Copolyester Fibers

  • Im, Seung-Soon;Kim, Sung-Joong
    • Fibers and Polymers
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    • 제3권1호
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    • pp.18-23
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    • 2002
  • The structure development and dynamic properties of fibers produced by high-speed spinning of P(EN-ET) random copolymers were investigated. The as-spun fibers were found to remain amorphous up to the spinning speed of 1500 m/min, and subsequent increases in speed resulted in the crystalline domains containing primarily $\alpha$ crystalline modification of PEN. The f modification was not found up to spinning speeds of 4500 m/min. On the other hand, annealing of constrained fibers spun at the 2100 m/min at 180,200, and 240^{\circ}C$ exhibited $\beta$-form crystalline structure, while the annealed fibers spun in 600-1500 m/min range exhibited dominantly $\alpha$-form. However $\beta$-form crystals disappeared above the spinning speed of 3000 m/min. With increasing spinning speeds from 600 to 4500 m/min, the storage modulus of as-spun fibers increased continuously and reached a value of about 10.4 spa at room temperature. The tan $\delta$curves showed the $\alpha$-relaxation peak at about 155-165^{\circ}C$, which is considered to correspond to the glass transition. The $\alpha$-relaxation peaks became smaller and broader, and shift to higher temperatures as the spinning speed increases, meaning that molecular mobility in the amorphous region is restricted by increased crystalline domain.

스피닝 머신용 대형주축의 열특성에 관한 연구 (A Study on the Thermal Characteristics of Spindle for the Spinning Machine)

  • 정동수;김수태;최대봉;예성봉;설상석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.555-559
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    • 2005
  • Spinning process is a chipless metal forming method for axis-symmetric parts, which is more economical, efficient and versatile method for producing parts than other sheet metal forming process such as stamping or deep drawing. The large-sized spindle for spinning machine is the equipment to ferm a high-pressure vessel into the demanded shape. The important problem in the spindle system fur spinning machines is to reduce and minimize the thermal effect by motor and bearings. In this study, the effect of heat generation of bearings for the large-sized spindle is considered. Temperature distribution and thermal displacement of the spindle system for spinning machine can be analyzed by using the finite element method. The numerical results are compared with the measured data. The results show that temperature distribution and thermal displacement can be reasonably estimated by using the finite element method and the three dimensional model.

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고속방사 PET filament의 열처리에 따른 수축 및 Creep 거동에 관한 연구 (Shrinkage and Creep Behavior of Annealed PET Filament in High Speed Spinning)

  • Park, Young-Kun;Koo, Ja-Gil;Chang, Dong-Ho
    • 한국염색가공학회지
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    • 제9권4호
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    • pp.7-19
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    • 1997
  • The purpose of the study was to investigate the shrinkage and creep behavior of PET filaments which were prepared at various spinning speeds(3,300, 4,000, 5,000, 6,000, and 7,000m/min) and anneal($120^{\circ}$, 30min & $150^{\circ}$, 40min). In order to determine the shrinkage and creep behavior with the crystallinity change, PET filaments were treated with low(12$0^{\circ}C$, 30min) and high($150^{\circ}$, 40min) temperature conditions with hot air dryer under the constant tension. The results of the study were as follows: as the spinning speed increased, the degree of shrinkage and elongation of the sample treated by wet condition decreased. The sample with 0.01g/d of load under various spinning speeds showed shrinkage behavior and highest shrinkage ratio at $76^{\circ}$ which was Tg of PET. The degree of shrinkage and elongation of the treated sample was less than those of the untreated sample by wet treatment. Especially, there was less degree of shrinkage and elongation of the sample treated by higher temperature condition. In 3,300m/min of spinning speed the draw ratio of undrawn yarn of a mixture of a-axis orientation and c-axis orientation was 2.0, which is similar to the value of the traditional drawn yarn. Finally, there was a big range of shrinkage and elongation by wet treatment in 3,300 m/min of spinning speed.

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