• Title/Summary/Keyword: high-strength mortar

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The Properties of the Super Flowing Concrete using manufactured sand (부순모래를 사용한 초류동 콘크리트의 배합특성)

  • 권영호;이상수;안재현;박칠림
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.83-88
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    • 1997
  • In this paper, we described the basic elements (relative flowing area ratio and funeling velocity ratio in mortar, flowability and self-compactibility in concrete, and etc.) required for the maximum mix design of the super flowing concrete (SFC) using manufactured sand. Also, manufactured sand and fly ash were used for investigating characteristics of SFC through various experiments (replacement ratio of manufactured sand, optimum mix condition) before producing the concrete in batch plant. As the result of this project, the SFC using manufactured sand up to 50% showed high flowability and self-compactibility in fresh concrete. Furthermore, its compressive strength is higher than normal concrete without manufactured sand. From now on, this study may suggest how to apply manufactured sand in the SFC.

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A Study on the Ground Improvement by Compaction Grouting System (C.G.S에 의한 기초지반보강효과에 관한 연구)

  • 천병식;여유현;최현석;오일석
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.375-382
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    • 1999
  • The use of compaction grouting system(C.G.S) evolved in the 1950's to correct structural settlement of buildings. Over the almost 50 years, the technology has developed and is currently used in wide range of applications. Compaction Grouting, the injection of a very stiff 'zero-slump' mortar grout under relatively high pressure, displaces and compacts soils. It can effectively repair natural or man-made soil strength deficiencies in variety of soil formations. Major uses of Compaction Grouting include densifying loose soils or fill voids caused by sinkholes, poorly compacted fills, broken utilities, improper dewatering, or soft ground tunneling excavation. Other application include preventing liquefaction, re-leveling settled structures, and using compaction grout bulbs as structural elements of minipiles or underpinning. So, on the basis of the case history constructed in recent year, a study has been performed to analyze the basic mechanism of the Compaction Grouting and verify the effectiveness of the ground improvement.

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The Effect of Fly Ash Replacement on Alkali - Silica Reaction (플라이 애쉬 치환에 따른 알칼리-실리카 반응의 팽창저감 효과)

  • Kim Jung Eun;Jun Ssang Sun;Seo Ki Young;Jin Chi Sub
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.185-188
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    • 2004
  • The effect of fly ash to prevent detrimental expansion due to alkali -silica reaction was investigated through the ASTM C 1260 method that is one of the most commonly used method because results can be obtained within about 16 days. Reactive aggregate used is a netamorphic rock and sedimentary rock. The replacement proportions of portland cement by fly ash were respectively 0, 5, 10, 15, 25 and 35 percent. Expansion of mortar bars due to alkali-silica reaction decreased with the increase of fly ash content. The results show that the expansion due to alkali-silica reaction is dramatically reduced in the presence of high volume fly ash. When the fly ash content examine from all angles (strength and a flow), the replacement proportions of fly ash is about $25\%$ in order to control on expansion.

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Experimental Study on Flexural Capacity of Precast Steel Mesh Reinforced Mortar Panel (프리캐스트 스틸메쉬 보강 모르타르 패널의 휨 성능에 대한 실험적 연구)

  • Yi, Na Hyun;Kim, Jang Ho Jay;Lee, Sang Won;Kim, Tae Gyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.10-19
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    • 2013
  • Recently, researches related to precast modular construction have been actively conducted for nuclear power plant, LNG gas tank, and small-medium PCCV as well as bridges and buildings. In this study, the precast panel cast with steel mesh reinforced mortar (SRM) which is similar reinforced ferrocement was developed for efficient precast construction, construction time reduction, and easy transportation. Mortar mixture with high strength and flowability was obtained from various case studies using silica fume and GGBS. Also, $1,200{\times}600{\times}150mm$ SRM and reinforced concrete (RC) panels were manufactured with reinforcing ratio of 2% and 4%. To verify structural performance of the SRM specimen, the basic material tests, free shrinkage test, and 3-point flexural test with a line loading were carried out. From the test results, it was determined that SRM specimens showed outstanding flexural capacity and ductility. However, the 4% reinforced SRM specimens must consider shear reinforcing to be used as a precast modular member.

Development of Geopolymer Mortar Based on Fly Ash (플라이애시 기반 지오폴리머 모르타르 개발)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.119-126
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    • 2012
  • Portland cement production-1.5billion tonnes yearly worldwide-contributes substantially to global atmospheric pollution(7% of total of $CO_2$ emissions). Attempts to increase the utilization of fly ash, by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the sources of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effect reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in oder to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

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Chloride Penetration Properties of Portland Cement Mortar Substituted with Anion Exchange Resin Powder (음이온교환수지 분말이 치환된 포틀랜드 시멘트 모르타르의 염소이온 침투 특성)

  • Lee, Yun-Su;Lim, Seung-Min;Park, Jang-Hyun;Jung, Do-Hyun;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.1-9
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    • 2020
  • Chloride ion, which penetrates into the cement composites from the outside, generally diffuses by the concentration gradient. Chloride ions are adsorbed by the chemical reaction with cement hydrates. Recent studies have shown that anion exchange resin (AER) powder can effectively adsorb the chloride ion in the cement composites, and thus, the cement composites containing AER have a high chloride adsorption capacity and a good resistance for chloride penetration. In this study, the chloride adsorption ability of the AER powder was investigated under the conditions of distilled water and calcium hydroxide saturated solution to determine if the AER powder is less effective to increase the chloride adsorption ability after grinding process. The chloride adsorption ability of AER powder was compared with the previous research about the chloride adsorption of AER bead. In addition, the compressive strength, chloride diffusion coefficient (using NT Build 492 method), and the chloride profile of cement mortar substituted with AER powder were investigated. There was no decrease in the chloride adsorption capacity of AER powder but increase in the kinetic property for chloride adsorption after the grinding process. The AER powder could absorb the chloride ion in the mortar quickly, and showed better chloride ion adsorption ability than the cement hydrates.

A Fundamental Study on Nano-cement by Chemical Synthesis (화학적 방법에 의한 나노시멘트 개발에 관한 기초 연구)

  • Jo, Byung-Wan;Kang, Seok-Won;Yoon, Kwang-Won;Choi, Ji-Sun
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.713-718
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    • 2009
  • Advanced industries-IT, BT, NT and ET are rapidly developing in 21 century. And the cement industry is becoming the principal factor in air pollution because of the creation of $CO_2$ during manufacturing. Also, the cement industry will be faced with a crisis due to the exhaustion of natural resources. In this study, nano cement by Bottom-up method of a chemical synthesis was developed. The generation of $CO_2$ during the plasticization process of cement manufacturing was avoided. The purpose was to produce building materials that have both high strength and durability as the high value-added growth engine industry of the 21 century. The nano cement was developed using hydrothermal synthesis. This is a method of mixing after ripening, by manufacturing the high density gel and low gel, which does not require special test equipment or pressure conditions to produce. Particle size, SEM, EDX, and porosity tests were conducted. This study investigated the compressive strength of concrete with various compositions. Specimens were tested for compressive strength at 3, 7, 14 and 28 days. The medium-sized (50% by weight) cement particles created by chemical synthesis were less than 168 nm. The compressive strength of the mortar prepared using this cement was 53.9 MPa. But it was judged that succeeding study will be necessary for development of nano building materials with high ability and economical analysis.

Experimental Study on the Mechanical Properties of Glass Concrete with Powdered Waste Glasses (폐유리 분말을 혼입한 유리 콘크리트의 역학적 특성에 관한 실험적 연구)

  • 배수호;정영수
    • Journal of the Korea Concrete Institute
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    • v.13 no.1
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    • pp.54-61
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    • 2001
  • As a part of the movement of natural resources conservation, there have been doing many recycling research works for obsolete aged tire, wasted plastic materials, etc. The purpose of this experimental study is to develop glass concrete by recycling wasted glasses as a cementitious constituent in concrete. First of all, the optimum replacement ratio of powdered waste glasses(PWG) can be determined through pilot compressive strength test on normal and high strength concrete cylinders, which have been made in various mix proportions by changing the replacement ratio of PWG. Then, further tests have been done to figure out mechanical properties of most desirable glass concrete with optimum replacement ratio of PWG, such as static modulus of elasticity, compressive and tensile strengths, flexural strength. On the other hand, the alkali-silica reactions by the mortar-bar method(KS F 2546) have been experimentally doing in various grain sizes of PWG, since the alkali in the cement has a tendency to react with the silica in the PWG. In can be confirmed from the test that glass concrete can have better workability than concrete with silica fume, and they are alike in compressive strength. It is concluded that wasted glasses can be used as pratical additives for economic and environmentally friendly concrete.

A Study on the Strength Properties of Green Mortar Using Limestone Powder (석회석(石灰石) 미분말(微粉末)을 이용(利用)한 그린모르타르의 강도(强度) 특성(特性)에 관한 연구(硏究))

  • Jo, Byung-Wan;Choi, Ji-Sun;Kim, Kyung-Tae
    • Resources Recycling
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    • v.22 no.3
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    • pp.36-42
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    • 2013
  • According to the recent community-based structures enlargement, specification, and diversification. It needs appropriate construction materials in terms of intensity and environmental aspects. Thus, in manufacturing the cement using micro limestone powder which is main material. It is also expected to save energies and reduces $CO_2$, by using the blast furnace slag and fly ash which are mitigated environmental load construction materials that emerged. In this research, The durability aspect tries to be grasped considering the chemical property according to the coherence of the hydration product. Consequently, The compressive strength was measured over 30 Mpa on 3rd. In addition, according to the content of the limestone powder, the setting time is promoted. It has the feature expanded in the length change. And it is determined because the possibility of replacing the existing for construction material such as it is measured compared with the time to use the portland cement usually that flexural strength is high with the age 7 days ago, so it is sufficient.

Study of Non Sintered Cement Mortar Using Nanoslag and Alkali Activator (나노슬래그와 알칼리 자극제를 활용한 비소성 시멘트 모르타르에 관한 연구)

  • Jeong, Sung-Wook;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.6
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    • pp.61-66
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    • 2010
  • As global warming has had harmful effects on the environment, the construction industry has made efforts to reduce the amount of $CO_2$ generated in the process of cement production. There is an urgent need for an alternative material that can replace cement. To improve the initial strength and economical efficiency pointed out as problems, this research was conducted for Blast Furnace Slag (BFS), an industrial byproduct. Non-sintering cement (NSC) was used by minimizing the amount of high-priced alkali activators. By using Nano-technology, fineness has been maximized, to enhance the initial strength of BFS. This research is based on non-sintered cement replaced by nano-slag using alkali activators, and the fundamental properties and quality of the non-sintered cement were investigated. A variety of activators were used, up to 10 percent of the slag weight. This research aims to present fundamental data through a comparative analysis of flexural strength, compressive strength, time of setting, diabetic temperature, and rising heat.