• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.27 no.7
• /
• pp.1132-1137
• /
• 2003

This study dealt with the suppression of interfacial reaction between Nb and MoSi$_2$ for the fabrication of high toughness Nb/MoSi$_2$ laminate composites, based on the results of a thermodynamical estimation. Especially, the effect of ZrO$_2$ particle on the interfacial reaction of Nb/MoSi$_2$ bonding materials has been examined. Nb/MoSi$_2$ bonding materials have been successfully fabricated by alternatively stacking matrix mixtures and Nb sheets and hot pressing in the graphite mould. The addition of ZrO$_2$ particle to MoSi$_2$ matrix is obviously effective for promoting both the interfacial reaction suppression and the sintered density of Nb/MoSi$_2$ bonding materials, since it is caused by the formation of ZrSiO$_4$ in the MoSi$_2$-ZrO$_2$ matrix mixture. The interfacial shear strength of Nb/MoSi$_2$ bonding materials also decreases with the reduction of interfacial reaction layer associated with the content of ZrO$_2$ particle and the fabrication temperature.

• Clean Technology
• /
• v.19 no.2
• /
• pp.75-83
• /
• 2013

In the present paper, we review recycling and applications of titanium binary alloy scraps. The recycling techniques are to successfully prepare low oxygen content ingots using hydrogen plasma arc melting (HPAM) and to produce low oxygen content titanium alloy powders by Hydrogenation-dehydrogenation (HDH) and Deoxidation in solid state (DOSS) process. In addition, as applications of the titanium binary alloy scraps, Ti based solid-solution carbide powders, which would be used for producing Ti based solid-solution cermets with high toughness, were prepared using the titanium binary alloy scraps. These results confirmed that the titanium alloy scraps could be recycled and refined using the HPAM. The resulting oxygen content of the titanium alloy powders were below 1,000 ppm after powderizing. Finally, we had confirmed that the refined titanium alloy powders were able to be utilized as raw materials for preparing the toughened cermets.

• Korean Journal of Materials Research
• /
• v.20 no.6
• /
• pp.319-325
• /
• 2010

3-D IC integration enables the smallest form factor and highest performance due to the shortest and most plentiful interconnects between chips. Direct metal bonding has several advantages over the solder-based bonding, including lower electrical resistivity, better electromigration resistance and more reduced interconnect RC delay, while high process temperature is one of the major bottlenecks of metal direct bonding because it can negatively influence device reliability and manufacturing yield. We performed quantitative analyses of the interfacial properties of Al-Al bonds with varying process parameters, bonding temperature, bonding time, and bonding environment. A 4-point bending method was used to measure the interfacial adhesion energy. The quantitative interfacial adhesion energy measured by a 4-point bending test shows 1.33, 2.25, and $6.44\;J/m^2$ for 400, 450, and $500^{\circ}C$, respectively, in a $N_2$ atmosphere. Increasing the bonding time from 1 to 4 hrs enhanced the interfacial fracture toughness while the effects of forming gas were negligible, which were correlated to the bonding interface analysis results. XPS depth analysis results on the delaminated interfaces showed that the relative area fraction of aluminum oxide to the pure aluminum phase near the bonding surfaces match well the variations of interfacial adhesion energies with bonding process conditions.

• Journal of the Korean Ceramic Society
• /
• v.39 no.1
• /
• pp.45-50
• /
• 2002

Effect of sintering additives on the densification behavior of reaction-bonded silicon nitride prepared by using coarse Si powders is discussed. Sintering additives such as 6 wt% $Y_2O_3$+1wt% $A1_2O_3$ (6YlA) did not give rise to full densification, while full densification was obtained by using the sintering additives such as 6wt% $Y_2O_3$+3 wt% $A1_2O_3$+ 2wt% $SiO_2$ (6Y3A2S) and 9wt% $Y_2O_3$+ 1.5wt% $A1_2O_3$+ 3wt% $SiO_2$ (9Yl.5A3S). In the case of 6Y3A2S addition, high fracture strength of 960 MPa and the fracture toughness of $6.5 MPa.m^{1/2}$ were obtained.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.24 no.4 s.175
• /
• pp.1055-1064
• /
• 2000

First, various specimen geometries, namely, coupon type, waisted type and dog-bone type, were examined to determine appropriate fatigue specimen of thermoplastic composite material AS4/PEEK and the n, fatigue strength of smooth and notched specimens of AS4/PEEK [-45/0/+45/90]2s was investigated. Fatigue tests were performed under load controlled condition at a stress ratio of 0. 1 at a frequency of 5Hz. Stiffness degradation of specimens with fatigue cycling was monitored using an automated unloading compliance technique. The waisted type specimen is found appropriate for smooth fatigue specimen geometry of AS4/PEEK. As for the effect of stress concentration, it is found that fatigue strength is higher for a 2mm-diameter hole notched specimen than a 5mm-diameter one. Fatigue notch factor decreases with the increase of fatigue life. These results are far different from the trend of fatigue strength of metallic materials. The stiffness variation of smooth specimen was only 4% at maximum until final fracture. On the other hand, the stiffness of hole notched specimen was reduced by 45% at maximum. Notched fatigue strength was compared between thermoplastic composite AS4/PEEK and thermosetting composite Graphite/Epoxy. In long-life fatigue (>104), the AS4/PEEK composite shows superior fatigue strength, but in short-life fatigue, the fatigue strength of the Graphite/Epoxy composite is nearly equal or somewhat higher than that of the AS4/PEEK composite.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.38 no.11
• /
• pp.1207-1214
• /
• 2014

Under excessive plasticity, the fracture toughness of a material depends on its size and geometry. Under fully yielded conditions, the stresses in a material near its crack tip are not unique but rather depend on the geometry. Therefore, the single-parameter J-approach is limited to a high-constraint crack geometry. The JQ theory has been proposed for establishing the crack geometry constraints. This approach assumes that the crack-tip fields have two degrees of freedom. In this study, the crack-tip stress field of a fully circumferential surface-cracked pipe under combined loads is investigated on the basis of the JQ theory by using finite element analysis. The combined loads are a tensile axial force and the thermal gradient in the radial direction. Q-stresses of the crack geometry and its loading state are used to determine the constraint effects. The constraint effects of secondary loading are found to be greater than those of primary loading. Therefore, thermal shock is believed to be the most severe loading condition of constraint effects.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.20 no.3
• /
• pp.231-237
• /
• 2000

The commercial cermet cutting tools consist of multi-carbide and a binder metal of iron group, such as cobalt and nickel which are ferromagnetic. In this paper, a new approach to evaluate the mechanical properties of TiCN based cermet by magnetic properties were studied in relation to binder content and sintering conditions. The experimental cermet was prepared using commercial composition with the other binder contents by PM process. It was found that the magnetic properties of the sintered cermets remarkably depended on the microstructure and the total carbon content. The magnetic saturation was proportional to increment of coercive force. At high carbon content in sintered cermet, the magnetic saturation was increased by decreasing the concentration of solutes such as W, Mo, Ti in Co-Ni binder. As the coercive force increases, the hardness usually increases. The strength and toughness of the cermet also increased with increasing the magnetic saturation. The measurement of magnetic properties made it possible to evaluate the mechanical properties in the cermet cutting tools.

• Journal of Korean Society of Steel Construction
• /
• v.17 no.6 s.79
• /
• pp.689-697
• /
• 2005

Recent test results on reduced beam section (RBS) steel moment connections show that specimens with a bolted web connection tend to perform poorly due to premature brittle fracture of the beam flange at the weld access hole. A review of previous test results indicates that the higher incidence of base metal fracture in bolted-web specimens is related, at least in part, to the web bolt slippage and the high stress concentration at the weld access hole with the lowest material toughness. The practice of providing web bolts uniformly along the beam depth based on the classical beam theory is questioned in this paper. A new seismic design procedure, which is more consistent with the actual load path identified from the analytical and experimental studies, is proposed together with improved connection details. A test specimen designed following the proposed procedure exhibited a cyclic connection rotation capacity sufficient for special moment frames without fracture.

• Journal of Korean Society of Steel Construction
• /
• v.22 no.1
• /
• pp.43-53
• /
• 2010

Seismic isolation is one of the most widely implemented and accepted seismic protection systems to limit or avoid damages from unforeseeable earthquakes. As an energy absorption device, however, the supplemental lead itself tends to pollute the environment. Consequently, it is predicted that the use of lead would be controlled. Considering the pollution caused by lead, several researchers are interested in the viability of using steel in place of lead. In this study, first, based on the results of a non-linear finite element analysis, the excellent deformation capacity of a very tough steel damper was demonstrated by comparing it with that of the SS400 damper and determining the effects of main parameters (the aspect ratio, thickness, and width) on the deformation capacity. Second, an optimum shape and design equation for a U-shaped damper with an opening based on stress distribution was suggested.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2004.05a
• /
• pp.644-647
• /
• 2004

Modulus of rupture (MOR) and flexural toughness in hybrid fiber reinforced cement pastes mixed with micro-fiber (carbon fiber) and macro-fiber (steel fiber) and replaced with silica fume according to the fixed ratio were researched. Reinforcing efficiency in specimens were estimated by two factors, such as strengthening factor $(F_s)$ and toughening factor $(F_t)$, which were calculated from the analysis of variance (ANOVA) of the response values, such as MOR and absorbtion energy $(W_0)$. According to the experimental design by the fractional orthogonal array, nine hybrid fibrous reinforced paste series and one non-reinforced control paste were manufactured. Specimens of each series were tested by the INSTRON Inc. 8502(model) equipment in three-points bending and then measured the load-deflection response relationships. Considerable strengthening of cement pastes resulted in' the case of other factors without carbon fiber and toughening of cement pastes about all factors showed high. Based on the significance of factors related to response values from ANOVA, following assessments were available; $F_s$ or MOR: silica fume $\gg$ steel fiber $\gg$ carbon fiber; $F_t\;or\;W_0$: steel fiber > carbon fiber > silica fume. Optimized composition condition was estimated by steel fiber of $1.5\%$, carbon fiber of $0.5\%$ and silica fume $7.5\%$ in side of strengthening and steel fiber of $1.5\%$, carbon fiber of $0.75\%$ and silica fume $7.5\%$ in side of toughening.