• Title/Summary/Keyword: high toughness

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Analysis of Residual Stresses in Weldede joints of SM570-TMC Steel (SM570-TMC 강 용접접합부의 잔류응력 해석)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.79-81
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    • 2005
  • Bridges constructed recently are preferred to have long spans and simple structure details considering not only the function as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, they require high performance steels like extra-thick plate steels and TMCP steels. A TMCP steel produced by themo-mechanical control process is now spot lighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Recently, the SM570-TMC steel which is a high strength TMCP steel whose tensile strength is 600MPa has been developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joints. In this study, the characteristics of residual stresses in welded joints of SM570-TMC steel were studied through the three-dimensional thermal elastic-plastic analyses on the basis of mechanical properties at high temperatures obtained from the elevated temperature tensile test.

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An Experimental Study on the Characteristics of Residual Stresses in Welds of SM570-TMC Steels (SM570-TMC 강의 잔류응력 특징에 관한 실험적 연구)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Kim, Jae-Hwan;Choe, Ui-Hong;Choe, Myeong-Gi;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.276-278
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    • 2005
  • Bridge constructed recently is preferred to have a long span and a simple structure detail considering not only functions as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, it demands a high quality steel like a thick plate steel and a high performance steel. A TMCP steel produced by theme-mechanical control process is now spotlighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Resently the SM570-TMC steel, a high strength TMCP steel whose tensile strength is 600MPa, is developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joint. In this paper, we investigated the characteristics of residual stresses generated by welding of SM570-TMC steels through an experimental study

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An Experimental Study on the Failure Characteristics of Sn-xAg-0.5Cu Lead-free Solder (Sn-xAg-0.5Cu 무연 솔더의 파손특성에 관한 실험적 연구)

  • Jeong, Jong-Seol;Lee, Yong-Sung;Shin, Ki-Hoon;Cheong, Seong-Kyun;Kim, Jong-Hyeong;Jang, Dong-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.449-454
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    • 2009
  • This paper presents an experimental study on the failure characteristics of SnAgCu lead-free solder balls. To estimate the effect of Ag, three types of SnAgCu balls are first prepared by varying the weight percent of Ag(1.0, 3.0, 4.0 wt%) and then analyzed by reliability tests such as thermal shock, high speed ball shear, and drop tests. Thermal shock test reveals that the higher the weight percent of Ag is, the longer the fatigue lift becomes. To the contrary, high speed ball-shear test and drop test show that the shear strength and the fracture toughness of solder balls are inversely proportional to the weight percent of Ag, respectively, Reasons for these observations will be further investigated In the future work.

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Microstructure and Properties of HIPped P/M High Speed Steels (열간등압소결 된 고속도 공구강의 미세조직 및 기계적 특성)

  • Gang Li;Park, Woojin;S. Ahn
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1997.04a
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    • pp.35-35
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    • 1997
  • High$\cdot$speed steels (HSS) with a combination of good wear resistance and toughness are finding new, non-cutting applications such as rolls and rollers. In this paper, the research interests are focused on the microstructural evolution of a SMo-6W series high speed steel during HIPping and the effect of HIPping process parameters on its microstructure and properties. HIPping process variables includes; temperature, pressure and hold time. The microstructures of the HIPped HSS were examined by SEM, OM and X-ray diffraction whereas the properties measured were the relative density, hardness, and bend strength at room temperature. In HIPped materials, MC and M6C were the major carbides formed in a matrix of martensite. The effect of powder size on the microstructure and mechanical properties of HIPped materials was insignificant. However, HIPping temperature and hold time strongly affected the carbide size and distribution. The results show that at proper HIPping temperature and pressure conditions, the final products approach the full density ( > 99% RD). The particle boundaries were completely eliminated without an eminent microstructural coarsening. The bend strength was about 2.3 Gpa, which is superior to cast HSS. At excessive HIPping temperatures, rapid carbide coarsening occurred, thus deteriorating the mechanical properties of the P/M steels.

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Rapid Sintering of Nanostuctured Tungsten Carbide by High-Frequency Induction Heating and its Mechanical Properties (고주파유도 가열에 의한 나노구조의 텅스텐 카바이드 급속소결과 기계적 성질)

  • Kang, Hyun-Su;Doh, Jung-Mann;Hong, Kyung-Tae;Ko, In-Yong;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.1009-1013
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    • 2010
  • Extremely dense WC with a relative density of up to 99% was obtained within five minutes under a pressure of 80 MPa using the High-Frequency Induction Heated Sintering method. The average grain size of the WC was about 71 nm. The advantage of this process is not only rapid densification to obtain a neartheoretical density but also the prohibition of grain growth in nano-structured materials. The hardness and fracture toughness of the dense WC produced by HFIHS were $2660kg{\cdot}mm^{-2}$ and $7.2MPa{\cdot}m^{1/2}$, respectively.

Fabrication of Nanostructured MoSi2-TaSi2 Composite by High-Frequency Induction Heating and its Mechanical Properties (고주파유도 가열에 의한 나노구조 MoSi2-TaSi2 복합재료 제조 및 기계적 특성)

  • Ko, In-Yong;Park, Na-Ra;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.50 no.5
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    • pp.369-374
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    • 2012
  • Nanopowders of Mo, Ta and Si were made by high-energy ball milling. A dense nanostructured $MoSi_2-TaSi_2$ composite was sintered by the high-frequency induction heated combustion method within 2 minutes from mechanically activated powder of Mo, Ta and Si. A highly dense $MoSi_2-TaSi_2$ composite was produced under simultaneous application of a 80 MPa pressure and the induced current. Mechanical properties and microstucture were investigated. The hardness and fracture toughness of the $MoSi_2-TaSi_2$ composite were $1200kg/mm^2$ and $3.5MPa.m^{1/2}$, respectively. The mechanical properties were higher than those of monolithic $MoSi_2$.

Study of Brittle Crack Propagation Welding for EH40 Steel Plate in Shipbuilding Steel (조선용 EH40 강판의 용접부 취성 균열전파정지에 관한 연구)

  • Choi, Kyung-Shin;Lee, Sang-Hoon;Chung, Won-Jee;Hwang, Hui-Geon;Hong, Seok-Han;Hong, Ji-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.9-16
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    • 2019
  • Recent economic trends are worsening and becoming longer, and Korean shipbuilding is focused on high value added and high technology, especially for LNG carriers and large container ships. Both ship types increased in size in the 2010s but have requirements such as high strength, toughness at low temperatures and continuous weldability for preventing brittle fractures at service temperatures. In particular, as container ships become larger, the International Classification Society (IACS) has established a provision (IACS UR S33) that mandates the use of BCA (Brittle Crack Arrest) certified vessels for large container vessels contracted after 2014 to ensure safety. Therefore, studies on BCA 47Y.P are currently being undertaken, but BCA 40Y.P has not been actively studied yet. We will test BCA 40Y.P to verify why it can be applied to a large container ship and measure fatigue cracking.

Rapid Sintering and Synthesis of a Nanocrystalline Fe-Si3N4 Composites by High-Frequency Induction Heating (고주파유도 가열에 의한 나노구조 Fe-Si3N4 복합재료의 합성 및 급속소결)

  • Ko, In-Yong;Du, Song-Lee;Doh, Jung-Mann;Yoon, Jin-Kook;Park, Sang-Whan;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.49 no.9
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    • pp.715-719
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    • 2011
  • Nanopowders of $Fe_3N$ and Si were fabricated by high-energy ball milling. A dense nanostructured $12Fe-Si_3N_4$ composite was simultaneously synthesized and consolidated using a high-frequency induction-heated sintering method for 2 minutes or less from mechanically activated powders of $Fe_3N$ and Si. Highly dense $12Fe-Si_3N_4$ with a relative density of up to 99% was produced under simultaneous application of 80 MPa pressure and the induced current. The microstructure and mechanical properties of the composite were investigated.

Compressive behavior of steel stirrups-confined square Engineered Cementitious Composite (ECC) columns

  • Zheng, Pan-deng;Guo, Zi-xiong;Hou, Wei;Lin, Guan
    • Advances in concrete construction
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    • v.11 no.3
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    • pp.193-206
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    • 2021
  • Extensive research has been conducted on the basic mechanical property and structural applications of engineered cementitious composites (ECC). Despite the high tensile ductility and high toughness of ECC, transverse steel reinforcement is still necessary to confine ECC for high performance. However, limited research has examined performance of ECC confined with practical amount of transverse reinforcement. This paper presents the results of axial compression tests on 14 square ECC columns and 4 conventional concrete columns (used as control specimens) with transverse reinforcement. The test variables were spacing, configuration (square ties or square and diamond shape ties), and yield strength of stirrups. The test showed that ECC columns confined with steel stirrup had good compressive ductility, and the stirrup spacing had the greatest effect on the compressive performance. The self-confinement effect of ECC results in a more uniform but slower expansion of the whole column compared with CC ones. The test results are then compared against the predictions from a number of existing models for conventional confined concrete. It is indicated that these models fail to predict the axial strains at peak axial stress and the trend of the stress-strain curve of steel stirrups-confined ECC with sufficient accuracy. Several new equations are then proposed for the compressive properties of steel-confined ECC based on test results and potential approaches for future studies are proposed.

A potential review on the influence of nanomaterials on the mechanical properties of high strength concrete

  • P. Jagadesh;Karthik Prabhu ;Moutassim Charai;Ibrahim Y. Hakeem;Emrah Madenci;Yasin Onuralp Ozkilic
    • Steel and Composite Structures
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    • v.48 no.6
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    • pp.649-666
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    • 2023
  • In the current scenario, conventional concrete faces a substantial challenge in the modern era of the construction industry. Today's structures are massive, featuring innovative designs and strict time constraints. Conventional concrete does not provide the required compressive strength, tensile strength, flexural strength, toughness, and cracking resistance. As a result, most of engineers and professionals prefer to use ultra-high-performance concrete (UHPC), based on its wide advantages. Several advantages like mechanical and durability properties of UHPC provides dominant properties than the traditional concrete. Mix proportions of UHPC consists of higher powder content which provides maximum hydration and pozzolanic reaction, thereby contributing to the enhancement of the UHPC properties. Apart from that the nanomaterials provides the filler behavior, which will further improve the density. Enhanced density and mechanical properties lead to improved durability properties against water absorption and other typical chemicals. Nanomaterials are the most adopted materials for various applications, ranging in size from 0.1 nanometers to 100 nanometers. This article explores the effects of nanomaterial application in UHPC as a replacement for cementitious material or as an additive in the UHPC mix. The physical and durability properties modifications and improvements of UHPC, as well as negative effects, limitations, and shortcomings, are also analyzed.