• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2001년도 춘계학술발표회 초록집
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• pp.3-3
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• 2001

Recently TiN, TiAlN, CrN hardcoatings have adapted many industrial application such as die, mold and cutting tools because of good wear resistant and thermal stability. However, in terms of high speed process, general hard coatings have been limited by oxidation and thermal hardness drop. Especially in the case of PCB drill, high speed cutting and without lubricant process condition have not adapted these coatings until now. Therefore more recently, superhard nanocomposite coating which have superhard and good thermal stability have developed. In previous works, WC-TiAlN new nanocomposite film was investigated by cathodic arc ion plating system. Control of AI concentration, WC-TiAlN multi layer composite coating with controlled microstructure was carried out and provides additional enhancement of mechanical properties as well as oxidation resistance at elevated temperature. It is noted that microhardness ofWC-TiA1N multi layer composite coating increased up to 50 Gpa and got thermal stability about $900^{\circ}C$. In this study WC-TiAlN nanocomposite coating was deposited on PCB drill for enhancement of life time. The parameter was A1 concentration and plasma cleaning time for edge sharpness maintaining. The characteristic of WC-TiAlN film formation and wear behaviors are discussed with data from AlES, XRD, EDS and SEM analysis. Through field test, enhancement of life time for PCB drill was measured.

• 한국재료학회지
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• 제22권3호
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• pp.155-158
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• 2012

In this work, AlON-$Al_2O_3$ coatings were prepared on Al2021 alloy by the electrolytic plasma processing (EPP) method. The experimental electrolytes include: 2 g/l NaOH as the electrolytic conductive agent, 10 g/l $Na_2AlO_2$ as the alumina formative agent, and 0.5 g/l $NaNO_2$, $NaNO_3$, and $NH_4NO_3$ as the nitride inducing agents. The effects of different nitrogen inducing agents were studied by a combined compositional and structural analyses of the ceramic coatings carried out by Xray diffractometry (XRD) and scanning electron microscopy (SEM) for the specimens EPP-treated at room temperature for 15 min under a hybrid voltage of 260 DC along with an AC 50 Hz power supply (200 V). Microhardness tests and wear tests were carried out to correlate the evolution of the microstructure and the resulting mechanical properties. Potentiodynamic polarizations and immersion corrosion tests were carried out in 3.5wt% NaCl water solutions under static conditions in order to evaluate the corrosion behavior of the coated samples. The results demonstrate that $NaNO_2$ is proven to be a good nitrogen inducing agent to produce high quality AlON-$Al_2O_3$ ceramic coatings.

• 한국세라믹학회지
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• 제48권1호
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• pp.57-62
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• 2011

The T23 steel, whose composition was Fe-2.3%Cr-1.6%W, was arc-melted, and oxidized between $600^{\circ}C$ and $900^{\circ}C$ in air for up to 7 months. The amount of precipitates in the arc-melted microstructure was as large as 11.4 vol.%. The precipitates increased the oxidation rate of the arc-melted T23 steel. Owing to the low amount of Cr in the T23 steel, breakaway oxidation occurred after a few hours during oxidation above $700^{\circ}C$ in both arc-melted and as-received T23 steels. The scales that formed on arc-melted and as-received T23 steels were similar to each other. They consisted primarily of the outer $Fe_2O_3$ layer and the inner ($Fe_2O_3$, $FeCr_2O_4$)-mixed layer. The precipitates increased the microhardness and the oxidation rates.

• 대한치과기공학회지
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• 제33권4호
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• pp.271-281
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• 2011

Purpose: The aim of this study is to investigate the changes in hardness and microstructure of a dental multipurpose alloy after simulated complete firing with controlled cooling rate and holding time by characterizing the changes in hardness and microstructure after simulated firing with various cooling rates and holding times. Methods: Before hardness testing, the specimens were solution treated and then were rapidly quenched into ice brine. The specimens were completely fired in furnace. Hardness measurements were made using a Vickers microhardness tester. The specimens were examined at 15 kV using a field emission scanning electron microscope. Results: The maximum hardness value was obtained at stage 0 after simulated firing with various cooling rates (quick cooling, stage 0, stage 1, stage 2, stage 3). By the repetitive firing, the hardness of the tested alloy decreased gradually. By holding the specimen at $500^{\circ}C$ for 10-20min after simulated firing, the hardness increased apparently. However, to hold the alloy for long periods of time in the relatively high temperature after simulated firing resulted in the formation of thick oxidation layer. The oxide film formed on the surface of the alloy after simulated complete firing with controlled cooling rate, which was mainly composed of O and Zn. Conclusion: It is reasonable to hold the alloy at $500^{\circ}C$ for 10-20min after complete firing in other to improve the final hardness of the alloy.

• Nuclear Engineering and Technology
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• 제50권1호
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• pp.116-125
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• 2018

Modified 9Cr-1Mo ferritic steel is a preferred material for steam generators in nuclear power plants for their creep strength and good corrosion resistance. Austenitic stainless steels, such as type 316LN, are used in the high temperature segments such as reactor pressure vessels and primary piping systems. So, the dissimilar joints between these materials are inevitable. In this investigation, dissimilar joints were fabricated by the Shielded Metal Arc Welding (SMAW) process with Inconel 82/182 filler metals. The notch tensile properties and Charpy V-notch impact toughness properties of various regions of dissimilar metal weld joints (DMWJs) were evaluated as per the standards. The microhardness distribution across the DMWJs was recorded. Microstructural features of different regions were characterized by optical and scanning electron microscopy. Inhomogeneous notch tensile properties were observed across the DMWJs. Impact toughness values of various regions of the DMWJs were slightly higher than the prescribed value. Formation of a carbon-enriched hard zone at the interface between the ferritic steel and the buttering material enhanced the notch tensile properties of the heat-affected-zone (HAZ) of P91. The complex microstructure developed at the interfaces of the DMWJs was the reason for inhomogeneous mechanical properties.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2012년도 춘계학술발표회 논문집
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• pp.167-168
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• 2012

Films of CrN, $Cr_{40}Zr_9N$, and $Cr_{31}Zr_{16}N$ were deposited on a steel substrate by closed field unbalanced magnetron sputtering, and their oxidation behaviors at $700^{\circ}C$ and $800^{\circ}C$ for up to 60h in air were investigated. All the deposited films were composed of the CrN phase. Zirconium atoms in $Cr_{40}Zr_9N$ and $Cr_{31}Zr_{16}N$ films partially dissolved in the CrN phase. They advantageously refined the columnar structure, reduced the surface roughness, and increased the microhardness. The CrN film displayed relatively good oxidation resistance, owing to the formation of the highly protective $Cr_2O_3$ on its surface. The $Cr_{40}Zr_9N$ and $Cr_{31}Zr_{16}N$ films oxidized to $Cr_2O_3$ as the major phase and ${\alpha}-ZrO_2$ as the minor one. They oxidized primarily by the inward transport of oxygen. The addition of Zr could not increase the oxidation resistance of the CrN film, because the formed $ZrO_2$ that was intermixed in the $Cr_2O_3$-rich oxide layer was oxygen permeable, and developed the compressive stress in the oxide scale owing to the volume expansion during its formation.

• Nuclear Engineering and Technology
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• 제56권7호
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• pp.2711-2717
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• 2024

The current work aims to fabricate metal oxide-doped (PbO, Fe₂O₃, MgO, and Al₂O₃, each of which boasts a purity of 99%) zinc barium borate glasses through the melt quenching technique at the 1000 ℃ melting temperature. The results showed that adding 5 mol.% of metal oxides PbO, Fe₂O₃, Al₂O₃, and MgO increases the density of the zinc barium borate glasses. Additionally, the fabricated glasses' mechanical properties were determined based on the Makishima-Mackenzie model, which proved that the highest mechanical properties were achieved for glasses doped with Al₂O₃ compounds. The mechanical moduli for the glasses doped with Al₂O₃ reach 80.95 GPa (Young), 59.90 GPa (bulk), 31.75 GPa (shear), and 102.23 GPa (longitudinal). Additionally, the Al₂O₃-doped glasses' microhardness reaches 4.77 GPa. Moreover, estimation of the fabricated glasses' gamma-ray shielding capacity utilized Monte Carlo simulation. The highest linear attenuation coefficients are 29.132, 19.906, 19.243, and 18.923 cm^-1 obtained at 0.033 MeV for glasses dopped by PbO, Fe₂O₃, MgO, and Al₂O₃, respectively. Therefore, glasses doped with 5 mol.% of PbO have high gamma-ray shielding capacities followed by glasses doped by Fe₂O₃.

• 한국진공학회지
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• 제15권6호
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• pp.563-575
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• 2006

Ti(C,N) 박막을 온도범위 $200-300^{\circ}C$에서 tetrakis diethylamido titanium유기금속 화합물을 전구체로 이용하여 pulsed DC 플라즈마 보조 유기금속 화학기상 증착법 (PEMOCVD)으로 합성하였다. 본 연구에서는 플라즈마 특성을 서로 비교하기 위하여 수소$(N_2)$와 헬륨/수소$(He/H_2)$ 혼합기체를 각각 운반기체로 사용하였으며 전구체 이외에 질소$(N_2)$와 암모니아$(NH_3)$ 기체를 반응기체로 사용하여 서로 다른 플라즈마 화학조건에서 얻어지는 박막내의 탄소함유량(C Content)의 변화를 비교하여 탄소가 가장 적게 함유된 저온 코팅막 합성공정을 찾으려고 하였다. 이를 위하여 증착시 서로 다른 pulsed bias 전압과 기체종류 하에서 여기된 플라즈마 상태의 라디칼종들과 이온화 경향을 in-situ optical emission spectroscopy(OES)법으로 플라즈마 진단분석을 실시하였다. 그 결과 $(He/H_2)$ 혼합기체를 $N_2$와 함께 사용할 경우 라디칼 종들의 이온화를 매우 효과적으로 향상시킴을 관찰하였다. 아울러 $NH_3$ 기체를 $H_2$ 또는 $He/H_2$ 혼합기체와 같이 사용할 경우는 CN 라디칼의 생성을 억제하여 결과적으로 Ti(C, N) 박막내의 탄소함량을 크게 낮춤을 알 수 있었고, CN 라디칼의 농도가 탄소 함유량과 많은 관련이 있음을 알았다. 이 결과는 바로 박막의 미세경도와도 연관이 되며, bias전압과 기체종류에 크게 의존하여 Ti(C, N) 박막의 미세경도가 1250 - 1760 Hk0.01 사이에서 나타났고, 최대치$(1760\;Hk_{0.01})$는 600 V bias 전압과 $H_2$와 $N_2$ 기체를 사용한 경우에 얻어졌다. HF(C, N) 박막 역시 tetrakis diethylamido hafnium 전구체와 $N_2/He-H_2$ 혼합기체를 이용하여 pulsed DC PEMOCVD 법으로 기판온도 $300^{\circ}C$ 이하, 공정압력 1 Torr, 그리고 bias전압과 기체 혼합비를 변화시키면서 증착하였다. 증착시 in-situ OES 분석결과 플라즈마 내의 질소종의 함유량 변화에 따라 증착속도가 크게 변화됨을 알 수 있었고, 많은 질소기체를 인입하면 질소종이 많아지지만 증착률은 급격히 감소하였고 박막내 탄소의 함량이 커지면서 막질이 비정질로 바뀌고 미세경도 또한 감소함을 알 수 있었다. 이는 in-situ 플라즈마 진단분석이 전체 PEMOCVD 공정에 있어서 대단히 중요하고, Ti(C,N)과 Hf(C,N) 코팅막의 탄소함량과 미세경도는 플라즈마내의 CH과 CN radical종의 세기에 크게 의존함을 의미한다. 그리고 Hf(C,N) 박막의 경우도 Ti(C,N) 박막의 경우와 유사하게 최대 미세경도값$(2460\;Hk_{0.025})$이 -600 V bias 전압과 10% 질소기체 혼합비를 사용한 경우에 얻어졌고, 이는 박막이 주로(111) 방향으로 성장됨에 기인한 것으로 사료된다.

• 한국재료학회지
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• 제1권4호
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• pp.221-228
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• 1991

본 연구는 computerdisk drive와 VTR head에 사용되어 지고 있는 ferrite head cores의 gap 형성에 적합한 유리의 봉착특성에 관하여 고찰하였다. 유리의 특성측정은 열팽창 계수, 미세경도, 내마모성을 측정하였으며 계면에서의 원소 농도분포는 WDS에 의해 관찰하였고 젖음성은 고온 현미경으로 측정하였다. 그 결과는 다음과 같다. 1. $PbO-B_2O_3$계 봉착용 유리에 있어서 PbO의 함량이 증가함에 따라 열팽창계수와 마모량이 증가하였으며 $B_2O_3$함량이 증가함에 따라서는 열팽창계수와 마모량이 감소하였다. 2. $PbO-B_2O_3$계 유리에 있어서 contact angle은 PbO함량에 주로 영향을 받는다. 3. 열팽창계수의 증가에 따라 봉착온도는 비례적으로 낮아지는 경향을 나타내었다. 4. Mn-Zn single crystal ferrite와 $PbO-B_2O_3$계 봉착용유리의 융착 계면에서의 확산은 ferrite성분이 glass측으로 소량확산이 이루어졌으며 봉착 열처리 시간에 따라서는 거의 영향을 받지 않았다.

• 한국재료학회지
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• 제10권6호
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• pp.403-408
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• 2000

본 연구에서는 고온용 고강도 Al 합금을 제조하기 위해 Al-Cr-Zr 복합금속분말을 attritor에서 300rpm의 회전속도로 20시간 동안 기계적 합금화방법으로 제조한 후 진공 고온 압축성형하였다. Al-Cr-Zr 합금의 미세구조 및 조직관찰은 XRD, TEM 등을 사용하여 분석하였고, 열적 안정성은 열적 노출시간에 따른 미소경도측정을 통하여 조사하였다. 진공 열간 압축성형 되었을 때 MA Al-Cr-Zr 합금의 이론 밀도의 97%에 이르는 조밀화르 f보였으며, $300^{\circ}C$에서 100시간 열처리 한 경우에는 경도변화가 거의 없었고, $500^{\circ}C$에서 100시간 열처리한 경우에도 감소가 6% 이내로 우수한 열적 안정성을 나타내었다. 이와 같은 MA Al-Cr-Zr 합금의 우수한 열적 안정성은 기계적 합금화에 의해 Al 기지 내에 미세하고 균일하게 분산된 Cr과 Zr이 고온 성형과 열처리 과정에 의해 $Al_3Zr,\;Al_{13}Cr_2$의 금속간 화합물들의 형성되었으며, 열처리 후의 이 합금의 최종 결정립 크기는 150mm 크기 이하이었다.