• Title/Summary/Keyword: high strength grout

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A Study on the Engineering Properties of Micro Fine Hybrid Silicate Based Grout (마이크로 복합실리카 그라우트의 공학적 특성에 관한 연구)

  • 천병식;김진춘;최영철;정종주;신상재;이홍재
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.63-70
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    • 2000
  • In 1925, H.J. Joosten was the first in the world to use chemical injection grouts composed of sodium silicate and calcium chloride. This unique development prompted the introduction of other chemical grouting techniques. Among these chemical grouting techniques, sodium silicate based grout has been the most widely used in the world, but it has not been generally considered to be a permanent material. Therefore, studies to improve the weak points of sodium silicate based grout have been conducted, and new applications of grout were recently developed. We also developed the micro fine hybrid silicate grout of suspention type which properties are sepecialized as the high strength and durability, according to the reactant of special sodium silicate grout and the high strength hardener. As the results of this study we could derive the 2 times over high strength of Micro fine hybrid Silicate grouting method(MS method) more than that of the ordinary sodium silicate grout. And also we could confirm that the alkali leakage of micro fine hybrid silicate grout is less than that of ordinary sodium silicate grout. So we could get the high strength and durability of hybrid silicate grout are superior to those of ordinary sodium silicate grout.

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Effect of Underwater Pumping on the Strength of High-Strength Grout (수중펌프압송이 고강도 그라우트의 강도에 미치는 영향)

  • Kim, Beom-Hwi;Yi, Chong-Ku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.193-194
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    • 2022
  • The use of high-strength grout for facility foundations and bridges has recently been expanding in offshore wind farms. Offshore wind farms require a bearing capacity for horizontal loads such as wind, waves. Therefore, in this study, the strength of the high-strength grout discharged through pump pressure was measured and compared with the existing strength to secure the strength after the underwater pump pressure of the high-strength grout used in the offshore wind connection. The compressive strength measurement showed that the strength difference at each position of the core specimen was 1% higher than that of the other specimens, and there was almost no change in the strength according to the height. The strength of the core specimen decreased by 23% compared to the existing strength, which is similar to the result of this study because the strength of the core specimen decreased by approximately 25% compared to the general specimen according to related research. Therefore, it is believed that there is no decrease in strength due to underwater pumping.

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The Effect of PC-Based SP on Rheology and Strength of High Strength Grout (PC계 유동화제가 고강도 그라우트에 유동성 및 강도에 미치는 영향)

  • Kim, Beomhwi;Yi, Chongku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.148-149
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    • 2022
  • The use of high-strength grout applied for facility foundations and bridges has recently been expanding in offshore wind farm. Wind farm in offshore require bearing capacity for horizontal loads such as wind, waves, and earthquakes. In order to improve the bearing force of the base part, sufficient fluidity and a certain strength should be ensured so that the high-strength grout is densely charged in the narrow space of the connection part. Therefore, in this study, changes in fluidity and strength according to the ratio of PC-based superplasticizer mixed in high-strength grout were measured. As a result, as the ratio of the superplasticizer increased, fluidity increased and strength decreased. However, the strength did not decrease when the ratio of superplasticizer was above a 0.005. Therefore, it was confirmed that the fluidity change was remarkable when a 0.005 ratio of PC-based superplasticizer were added.

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Effects of Dolomite Fine Aggregate and Cement-Based Materials on Viscosity Characteristics, Flow and Flow Time of High-Strength Grout (돌로마이트 잔골재와 시멘트계 재료의 용적 구성비가 고강도 그라우트의 점도 특성, 플로우 및 유하시간에 미치는 영향)

  • Jeong, Min-Gu;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.197-198
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    • 2023
  • This study was conducted as part of research and development of high-strength grout. Accordingly, dolomite aggregate was used as a filler incorporated into the high-strength grout. Dolomite aggregate has a disadvantage of increasing the viscosity of the grout due to higher generation of fine powder than other aggregates. Accordingly, in this experiment, it was confirmed that the viscosity, flow time, and flow of high-strength grout change according to the volume composition ratio of dolomite aggregate and cement-based material. All experiments were conducted based on the Korean Industrial Standard KS F 4044, and the mixing factor was applied according to the composition ratio of the binder and the filler. In the experiment, the amount of fine powder contained in the dolomite aggregate rather than the silica sand used in the past is grasped, and after mixing with the grout accordingly, the mixture is proceeded to measure the viscosity in an unhardened state. In addition, the flow and flow time of the grout are evaluated according to the viscosity. As a result of the experiment, it was confirmed that the viscosity and flow time decreased and the flow increased as the volume composition ratio of the dolomite aggregate to the cement-based material increased.

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Effect of Marine Environment and Underwater Construction on Mechanical Properties of High Strength Grout (해상환경 및 수중타설이 고강도 그라우트의 역학적 성능에 미치는 영향)

  • Kim, Beom-Hwi;Son, Da-Som;Yi, Chong-Ku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.89-90
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    • 2023
  • In this study, grout was poured into seawater to confirm the effect of similar marine environment and underwater erosion on the mechanical performance of domestically produced high-performance grout and compared with the existing strength. As a result of the compressive strength measurement, the specimen that simultaneously performed underwater drilling and seawater curing showed slow initial strength expression in both H1 and H2, and from the 7th day, it was confirmed to be within 2% of the existing intensity. It is believed that both grout were caused by disturbance with water during underwater drilling, and the same strength was subsequently shown as the existing strength.

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Material Properties of Grout Using Alumina Cement and Anhydrite (알루미나 시멘트와 무수석고를 이용한 그라우트의 재료적 특성)

  • Hong, Ki-Nam;Jung, Jin-Yeong;Han, Sang-Hoon
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.59-64
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    • 2011
  • This paper presents the research results performed to develope the shrinkage-free grout with high early strength. Alumina cement and anhydrite were utilized as the expensive tool to gain the shrinkage-free grout. The compressive strength, length change, and ettringite formation of the grout were investigated with compressive test, length change test, and X-ray diffraction. The more anhydrite was added into the grout, the larger the early expansion of the grout. In addition, the more anhydrite formated the more ettringite. From this study, It was conformed that the grout mixture with shrinkage-free property and high early strength is the mixture with the ratio of alumina cement and anhydrite of 40:60 by weight.

The Effects of Curing Environment and Submerged Pump Pressure on the Strength of High-Strength Grout (양생환경 및 수중펌프압송이 고강도 그라우트의 강도에 미치는 영향)

  • Kim, Beom-Hwi;Son, Da-Som;Yi, Chong-Ku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.191-192
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    • 2023
  • In recent years, the use of high-strength grout has gained popularity in offshore wind power generation complexes for facility foundations and bridges. These marine wind farms require support for horizontal loads from wind and waves. To ensure the strength of the grout produced in environments similar to the actual placing site, this study investigated the curing of high-strength grout discharged through pump pressure in various environments, and examined the difference in strength according to different variables. Compressive strength measurements revealed that the core specimen collected from the bottom (3cm) and uppermost (50cm) of the specimen exhibited lower strength compared to other height specimens, while the core specimen obtained from the corner exhibited lower strength compared to the center. These findings suggest that the strength difference between the center and the corner is more pronounced when curing at low temperatures. This effect is greater than the strength reduction that typically occurs during low-temperature curing, and thus, necessitates careful attention in similar construction environments.

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Laboratory experiments on the improvement of rockfill materials with composite grout

  • Wang, Tao;Liu, Sihong;Lu, Yang
    • Geomechanics and Engineering
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    • v.17 no.3
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    • pp.307-316
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    • 2019
  • Dam deformation should be strictly controlled for the construction of 300 m-high rockfill dams, so the rockfill materials need to have low porosity. A method of using composite grout is proposed to reduce the porosity of rockfill materials for the construction of high rockfill dams. The composite grout is a mixture of fly ash, cement and sand with the properties of easy flow and post-hardening. During the process of rolling compaction, the grout admixture sprinkled on the rockfill surface will gradually infiltrate into the inter-granular voids of rockfill by the exciting force of vibratory roller to reduce the porosity of rockfill. A visible flowing test was firstly designed to explore the flow characteristics of composite grout in porous media. Then, the compressibility, shear strength, permeability and suffusion susceptibility properties of composite grout-modified rockfill are studied by a series of laboratory tests. Experimental results show that the flow characteristics of composite grout are closely related to the fly ash content, the water-to-binder ratio, the maximum sand size and the content of composite grout. The filling of composite grout can effectively reduce the porosity of rockfill materials, as well as increase the compression modulus of rockfill materials, especially for loose and gap-graded rockfill materials. Composite grout-modified rockfill tends to have greater shear strength, larger suffusion erosion resistance, and smaller permeability coefficient. The composite grout mainly plays the roles of filling, lubrication and cementation in rockfill materials.

Basic Study on Development of Ultra-high Strength Grout for Offshore Wind Turbines (해상풍력 발전기용 초고강도 그라우트 개발을 위한 기초적 연구)

  • Lim, Myung-Kwan;Ha, Sang-Su
    • KIEAE Journal
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    • v.15 no.1
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    • pp.155-160
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    • 2015
  • The annual average of energy sources is continuously increasing at a rate of 5.8%, and particularly, the power generation proportion of new/renewable energy is increasing significantly. Furthermore, South Korea has established a national energy master plan for 2008-2030 and is aiming at obtaining approximately 11% of total energy production from the wind turbine sector. Although offshore wind turbines are similar to wind turbines installed on land, they require materials with excellent dynamic properties and durability to prevent damage due to seawater at the lower parts and connecting parts. The lower parts of wind turbines are submerged in seawater, and the upper and lower parts are connected by filling the connecting part with grout. This paper describes the test results of the process of determining the mix ratios to develop ultra-high grout for offshore wind turbines. There is virtually no relevant technology regarding grout for offshore wind turbines in South Korea that can be referenced for the process of determining the mix ratios. Therefore, tests were conducted for determining compression strength, elastic modulus, flexural strength, density, constructability (floor test), and early strength by referencing a high-performance grout produced in South Korea, and the mixing process for achieving the goal strengths was described using the Korean Industrial Standards (KS) as the reference.

The non-shrinkage grout to use ground fly ash as admixture

  • Kim, Yoo;Chu, Yong-Sik;Seo, Sung-Kwan;Kim, Jang-ho Jay
    • Journal of Ceramic Processing Research
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    • v.19 no.6
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    • pp.509-513
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    • 2018
  • This study uses fly ash for non-shrinkage grout in order to develop strength of grout and improve its durability. We grind fly ash to the extent of $7,000cm^2/g$ and use ground fly ash and raw fly ash respectively at the proportion of 10%, 20%, 30% instead of OPC and compare the results drawn on the condition of each proportion. As a mixed material of grout, EVA and water-reducing agent is added in order to prevent bleeding and improve segregation resistance, CSA is added with a view to preventing drying shrinkage and improving early strength property. In regard to flow and flow time test for analyzing and evaluating workability, it is revealed that grouts of all mix proportions except raw fly ash 30% mix proportion satisfy all performance criteria. With regard to length change rate, grout with no admixture shows the highest shrinkage rate, but the rate is 0.0005%, extremely insignificant rate. As material age increases, compressive strength of two grouts, that is to say ground fly ash 10% and 20%-used grouts, exceed that of grout with no admixture or show high-level compressive strength.