• Title/Summary/Keyword: high speed spindle

검색결과 416건 처리시간 0.026초

엔드밀 가공에서 런아웃 측정을 통한 가공성 평가에 관한 연구 (Evaluation of Workability through Runout in End Milling)

  • 김병국;김경수;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.165-168
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    • 1995
  • The quality of products is depend on the performance of machine and machining conditions. In this study the runout of spindel is selected as a parameter through which we could appreciate the workability of machine and the quality of products. Throigh the runout of high speed machining center on freeload machining, the revolution accuracy and the characteristics in connection with spindle speed are evaluated. It was experimented flat and ball end milling for estimating machine accuracy and workability by measuring spindel runout. In end, This paper shows the effects of runout on surface roughness through analysis of runout and roughness profiles.

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프리하든 금형강의 정밀 홀 가공에 관한 연구 (A Study on the Precision Hole Machiningof Pre Hardened Mould Steel)

  • 이승철;조규재;박종남
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.98-104
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    • 2012
  • In this paper, precision processing is carried out for the pre hardened steel(HRC 54), which is one of injection mould materials. Processing characteristics are estimated according to the number of tool cutting blade and roundness is observed by the 3-Dimensional measuring machine. The surface roughness affected by the wire electric discharge machining are measured. Cutting component force of STAVOX is the highest in condition of 2F processing because load per a blade of cutting tool is high. Especially, the difference in Fz is over 20N by cutting load. The slower spindle rotation speed and tool feed rate are, the better cutting component force is. The roundness of hole processed in condition of 4F is good because feed rate is able to be fast. When rotation speed is increased, the surface roughness is decreased. The surface roughness acquired in condition of 2F processing is higher about 50% than 4F processing.

An Experimental Study of the Micro Turbojet Engine Fuel Injection System

  • Choi, Hyun-Kyung;Choi, Seong-Man;Lee, Dong-Hun
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.1-5
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    • 2008
  • An experimental study was performed to develop the rotational fuel injection system of the micro turbojet engine. In this system, fuel is sprayed by centrifugal forces of engine shaft. The test rig was designed and manufactured to get droplet information on combustion space. This experimental apparatus consist of a high speed rotational device(Air-Spindle), fuel feeder, rotational fuel injector and acrylic case. To understand spray characteristics, spray droplet size, velocity and distribution were measured by PDPA (Phase Doppler Particle Analyzer) and spray was visualized by using Nd-Yag laser-based flash photography. From the test results, the length of liquid column from injection orifice is controlled by the rotational speeds and Sauter Mean Diameter(SMD) is decreased with rotational speed. Also, Sauter Mean Diameter is increased as increasing mass flow rate at same rotational speeds.

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SCM415강의 원형포켓 가공시 직각도에 관한 연구 (A Study on the Squareness of Circular Pocket Machining of SCM415 Steel)

  • 김진수;최철웅;신미정
    • 한국기계가공학회지
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    • 제18권7호
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    • pp.42-47
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    • 2019
  • In this research, we try to study the change of squareness in the cutting process while changing cutting conditions such as feed rate and spindle rotational speed with chromium molybdenum steel (SCM415) material and TiCN, TiAlN coated end mill tool. The TiCN coating tool had the best straightness at 4,000 rpm at a feed rate of 200 mm/min. The TiAlN coating tool was best measured at 3,000 rpm at a feed rate of 200 mm/min. TiAlN coated tools had excellent dimensional tolerance when comparing the coating tool specifics.

A comprehensive study of spin coating as a thin film deposition technique and spin coating equipment

  • Tyona, M.D.
    • Advances in materials Research
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    • 제2권4호
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    • pp.181-193
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    • 2013
  • Description and theory of spin coating technique has been elaborately outlined and a spin coating machine designed and fabricated using affordable components. The system was easily built with interdisciplinary knowledge of mechanics, fluid mechanics and electronics. This equipment employs majorly three basic components and two circuit units in its operation. These include a high speed dc motor, a proximity sensor mounted at a distance of about 15 mm from a reflective metal attached to the spindle of the motor to detect every passage of the reflective metal at its front and generate pulses. The pulses are transmitted to a micro-controller which process them into rotational speed (revolution per minute) and displays it on a lead crystal display (LCD) which is also a component of the micro-controller. The circuit units are a dc power supply unit and a PWM motor speed controlling unit. The various components and circuit units of this equipment are housed in a metal casing made of an 18 gauge black metal sheet designed with a total area of 1, $529.2cm^2$. To illustrate the use of the spin-coating system, ZnO sol-gel films were prepared and characterized using SEM, XRD, UV-vis, FT-IR and RBS and the result agrees well with that obtained from standard equipment and a speed of up to 9000 RPM has been achieved.

플라즈마 이온주입에 의해 표면 개질한 초경공구의 가공특성 (Cutting Characteristics of Plasma Source Son Implanted Tungsten Carbide Tool)

  • 강성기;왕덕현;김원일
    • 한국정밀공학회지
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    • 제27권1호
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    • pp.33-40
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    • 2010
  • In this research, the effects for surface Improvement of plasma ion implanted carbide endmill tools were observed by measuring cutting forces and tools wear affecting surface roughness in high speed cutting. From the 2nd ion mass analysis, the oxidation layer was found to be built up by sputtering. The residual gas contamination of oxygen was found to be contained impurities in nitrogen gas. The plasma implanted ion was found to be spreaded, especially the nitrogen was implanted up to 150nm depth as impressed voltage and ion implanting time. It is analyzed as bring surface improvement by spreading deeply forming oxidation on surface. The factors in Analysis of Variance(ANOVA) about mutuality cause reference of cutting force. The cutting force Fx is affected by the interaction of spindle rpm and federate, the cutting force Fy is influenced by spindle rpm and time injected ion, and cutting force Fz is affected by the interaction of impressed voltage and feedrate. Also, it was found that the cutting forces of implanted tools become lower and the surface roughness is improved by the effect of nitrogen according to the implantation.

Experimental and Computational Studies on Flow Behavior Around Counter Rotating Blades in a Double-Spindle Deck

  • Chon, Woo-Chong;Amano, Ryoichi S.
    • Journal of Mechanical Science and Technology
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    • 제18권8호
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    • pp.1401-1417
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    • 2004
  • Experimental and computational studies were performed to determine the effects of different blade designs on a flow pattern inside a double-spindle counter rotating mower deck. In the experimental study, two different blade models were tested by measuring air velocities using a forward-scatter LDV system. The velocity measurements were taken at several different azimuth and axial sections inside the deck. The measured velocity distributions clarified the air flow pattern caused by the rotating blades and demonstrated the effects of deck and blade designs. A high-speed video camera and a sound level meter were used for flow visualization and noise level measurement. In the computational works, two-dimensional blade shapes at several arbitrary radial sections have been selected for flow computations around the blade model. For three-dimensional computation applied a non-inertia coordinate system, a flow field around the entire three-dimensional blade shape is used to evaluate flow patterns in order to take radial flow interactions into account. The computational results were compared with the experimental results.

PLC 기반 주축 모터의 토크에 의한 드릴링 절삭상태 감시에 관한 연구 (A Study on Monitoring Drilling using Torque from Main Spindle Based on PLC in CNC Machine Tools)

  • 윤상환;문성민;류성기
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.7-15
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    • 2018
  • Drilling processes require a cutting monitoring function that can be analyzed and gives feedback about strange conditions, tool collision and tool wear in real time. In this study, we proposed a drill monitor using the torque from the main spindle in CNC machine tools and a PROFIBUS network as a PLC-based interface. This paper studied drilling torque changes depending on drill size, the repetition cutting of the drilling and the drill's wear in the same cutting conditions. The material of the drills was high speed steel (HSS) and uncoated. The drills chosen were 2.7 mm, 6.7 mm, and 10.0 mm in diameter. These drills were selected because they had basic holes for their taps.

유도전동기 드라이브의 고성능 제어를 위한 퍼지제어기의 설계 (Design of Fuzzy Control for High Performance of Induduction Motor Drive)

  • 이홍균;이정철;정동화
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2001년도 하계학술대회 논문집 B
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    • pp.1179-1181
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    • 2001
  • For high performance induction motor drives such as mill drives, elevator, spindle drive, NC and so on, smart speed controls is usually required, that requires a precise current control. This paper is proposes design of fuzzy controller which makes use of the output voltage of the space vector PWM inverter. Also, proposes the performance fuzzy controller for high performance vector control of induction motor drive system. The performance of a fuzzy controller is compared with that of an PI controller in an internal loop. The validity of the proposed technique is confirmed by simulation results for induction motor drive system.

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저속 회전 스테이지의 5자유도 회전축 오차 분석에 관한 연구 (A Study on the Analysis of 5-DOF Axis of Rotation Error in Low Speed Rotary Stage)

  • 한창수;김진호;신동익;윤덕원;이융기;이상무;남경태
    • 반도체디스플레이기술학회지
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    • 제6권4호
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    • pp.23-27
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    • 2007
  • Rotary stages in semiconductor, display industry and many other fields require challenging accuracy to perform their functions properly. Especially, Axis of rotation error on rotary system is significant; such as the spindle error motion of the aligner, wire bonder and inspector machine which result in the poor quality products. To evaluate and improve the performance of such precision rotary stage, undesired movements on the other 5 degrees of freedom of the rotary stage must be measured and analyzed. In this paper, we have measured the three translations and two tilt motions of the worm gear type spindle with high precision capacitive sensors. To obtain the radial error motion, we have used Donaldson's reversal technique. And the axial components of the spindle tilt error motion can be obtained accurately from the axial direction outputs of sensors by Estler face motion reversal technique. Further more we have designed and developed the sensor mounting jig with standard cylinder for reversal method.

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