• Title/Summary/Keyword: high speed rolling

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Rail Grinding Criteria of Kyeong-Bu High-Speed Line for Effective Rail Maintenance (레일유지관리 효율화를 위한 경부 고속선 레일 연마 기준(안))

  • Kim, Man-Cheol;Kang, Tae-Ku
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.272-279
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    • 2008
  • The importance of maintenance of rail surface defects is increasing more according to the KTX operation. That is because during high speed operation of rolling stock, rail surface defects may cause shortened fatigue life of rail, acceleration of track degradation and reduced ride comfort. The paper was intended to study the establishment of rail grinding criteria of high-speed railway lines considering the KTX operation circumstances. For this, the specimens of UIC 60 rail on Kyeong-Bu high-speed operation lines were collected and they were tested for metallographic structure and measured for the hardness. As the factors affecting RCF causing the defects of rail surface, passing tonnage, running speed and track condition are considered.

Design and Analysis of the Eddy Current Brake with the Winding Change

  • Cho, Sooyoung;Liu, Huai-Cong;Lee, Ju;Lee, Chang-Moo;Go, Sung-Chul;Ham, Sang-Hwan;Woo, Jong-Hyuk;Lee, Hyung-Woo
    • Journal of Magnetics
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    • v.22 no.1
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    • pp.23-28
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    • 2017
  • This paper is a study of the eddy current brake designed to replace the air brake of railway application. The eddy current brake has the advantage of being able to take a high current density compared to the other application because this brake is used for applying brakes to the rolling stock for a shorter amount of time. Also, this braking system has the merit of being able to take a high current density at low speed rather than at high speed, because the heat generated by the low speed operation is less than that of the high speed operation. This paper also presents a method of improving the output torque of the eddy current brake at low speed operation through a change of the winding as well as the basic design.

Evaluation of Rolling Contact Fatigue Evaluation of Wheel for High Speed Train Using a Scan Type Magnetic Camera (자기카메라에 의한 고속철도 차륜의 구름접촉 피로평가)

  • Hwang, Ji-Seong;Kwon, Seok-Jin;Lee, Jin-Yi;Seo, Jung-Won
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.957-965
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    • 2011
  • Recently, railway industry has been developed not only functional parts such as acceleration and high performance of the railway but also emotional parts such as improved ride comfort and blocking noise. However, some important components of railway such as wheel and rail always had exposed too much operation time, cyclic load and rolling contact directly. The variations of load, vibration and chemical compositions were caused of wheel and rail having a lot of different types of contact fatigue damages. Therefore, It is necessary to improve inspection and maintenance technology in order to ensure safety and reliability of railway. Many researchers have already been reported the technology. Magnetic camera, one of the non-destructive testing technique can be used to inspect and evaluate the changes of magnetic field in ferromagnetic and paramagnetic materials with cracks. When an electromagnetic is applied to a specimen, a magnetic field will be distorted around a crack on the specimen. In present paper, the distribution of magnetic property in wheel with cracks using magnetic camera had investigated. The crack can be detected and evaluated by distribution analysis of magnetic field. The magnetic camera technique can be detected and evaluated the crack by rolling contact fatigue.

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Evaluation of Train Overhaul Maintenance Capacity for Rolling Stock Depot Using Computer Simulation Method (시뮬레이션 기법을 활용한 열차 차량기지의 중정비 검수 용량 평가)

  • Jang, Seong-Young;Jeon, Byoung-Hack;Lee, Won-Young;Yoo, Jae-Kyun
    • Journal of the Korean Society for Railway
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    • v.10 no.2 s.39
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    • pp.231-242
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    • 2007
  • As railroad industry faces the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high-speed long-distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for regular operations of the example maintenance center are developed. In this study, standard maintenance procedures, layout, equipments, and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. After simulation, four types of observations are analyzed. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Third, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared. Lastly, the simulation results according to worker's working coverage shows expanding the worker's coverage decreases the cycle time and increases throughput per train. However, workers are to be fully trained to do multiple skill work.

Web Guide Process in Cold Rolling Mill : Modeling and PID Controller

  • Ahn, Byoung-Joon;Park, Ju-Yong;Chang, Yu-Shin;Lee, Man-Hyung
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1074-1085
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    • 2004
  • There are many intermediate web guides in cold rolling mills process such as CRM (cold rolling mill), CGL (continuous galvanizing line), EGL (electrical galvanizing line) and so on. The main functions of the web guides are to adjust the center line of the web (strip) to the center line of the steel process. So they are called CPC (center position control). Rapid process speed cause large deviation between the center position of the strip and the process line. Too much deviation is not desirable. So the difference between the center position of the strip and the process line should be compensated. In general, the center position control of the web is obtained by the hydraulic driver and electrical controller. In this paper, we propose modelling and several controller designs for web-guide systems. We model the web and guide by using geometrical relations of the guide ignored the mass and stiffness of the web. To control the systems, we propose PID controllers with their gains tuned by the Ziegler-Nichols method, the H$\_$$\infty$/ controller model-matching method, and the coefficient diagram method (CDM). CDM is modified for high order systems. The results are verified by computer simulations.

A Study on the Standard Preparation for Cab Design of EMU with the 180km/h of Maximum Speed (180km/h급 간선형 전기동차 운전실 설계기준 마련 연구)

  • Lhim, Jea-Eun;Jung, Do-Won;Kim, Chi-Tae
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1229-1234
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    • 2009
  • The rolling stocks of KORAIL are KTX, Saemaulho Multiple Unit(PP), New Electrical Locomotive(DL), Electrical Locomotive(EL), Diesel Locomotive, Metropolitan Commuter Train(CDC), VVVF and Resistance Controlled Multiple Unit, etc. EMU with the maximum speed of 150km/h is under the test run at the moment. Electrical Multiple Units for mainlines with 180km/h speed are supposed to be introduced as a substitute for Saemaulho Multiple Unit which is scheduled to be out of service. But the specification standard for the control board design of train driver's cab does not exist and there is no a study for layout and type of controlling device with driver's ergonomical approach. That's why the types of controller and operating are different from rolling stocks, which has high possibility of driver's human error and needs education whenever a new car comes in. Based on the opinion poll of drivers, design specification of safety engineering and ergonomics for controlling devices and safety facilities can improve exact control for devices and deal quickly with an emergency so as to improve rolling stock safety and operational efficiency.

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Optimal Design of Gangway Connections for the High Speed Railway Vehicle (고속철도차량 갱웨이 통로연결막의 최적설계)

  • Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.7
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    • pp.4087-4092
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    • 2014
  • The gangway connection of the articulated high speed railway vehicles (HSRV) is a double wrinkled rubber component to seal the air of the corridor under a range of angular deviations between the carriage end parts. From the results of non-linear structural analysis, one of the severe loading conditions for the connection is mixed mode (rolling+yawing) angular displacements while passing through the small-radius curved siding track of the HSRV depot. In this study, to ensure the safety enhancement of the component, the optimal design for the cross section of that was performed using the Solid Isotropic Material with Penalization (SIMP) method. Nonlinear finite element analysis confirmed that the decreases in the maximum principal strain of the optimized design under rolling and mixed modes are 68% and 39%, respectively, compared to the initial design.

Train Performance Simulation for Korea High Speed Train (한국형 고속전철 열차 주행성능 해석)

  • Lee, Tae-Hyung;Park, Choon-Soo;Mok, Jin-Yong
    • Proceedings of the KIEE Conference
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    • 2003.10b
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    • pp.275-277
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    • 2003
  • Computer aided simulation is becoming an essential part in planning, design, and operation of railway systems. To determine the adequate performance and specification of railway system, it is necessary to calculate rolling stock's performance such as distance, speed, power etc when train's running. This paper presents result of train performance simulation using the program that developed in advance for Korea high speed train. To verify result of simulation, we have compared that with experiment data.

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Measurement System Establishment and Result Comparison for Verification of Train Performance Simulation (열차주행시뮬레이션 검증을 위한 계측시스템 구축과 결과 비교)

  • Lee, Tae-Hyung;Park, Choon-Soo;Mok, Jin-Yong
    • Proceedings of the KIEE Conference
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    • 2003.11b
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    • pp.95-98
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    • 2003
  • Computer aided simulation is becoming an essential part in planning, design, and operation of railway systems. To determine the adequate performance and specification of railway system, it is necessary to calculate rolling stock's performance such as distance, speed, power etc when train's running. This paper presents result of train performance simulation using the program that developed in advance for Korea high speed train. To verify result of simulation, we have developed measurement system and compared simulation result with experiment data.

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Development and Revenue Service of Propulsion System Using Integrated Stack(PEM) and Heat Pipe (일체형 스택(PEM) 및 냉각장치를 적용한 전동차 추진제어장치 개발 및 상용화)

  • Gim, Myung-Han;Lee, Gwang-Guk;Park, Su-Yong
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.680-685
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    • 2007
  • Power semiconductor which is adapted in the rolling stock has a high practicality for capacity of high voltage and high speed switching. but it has a trouble of fever cause of high speed On, Off switching loss and the operating junction temperature is limited to $150^{/circ}C$ because is made from the silicon for the foundation material. Therefore, it is important to find a way out of this trouble and must make the countermeasure. In this research, the caloric value of the integrated PEM is calculated to adapt the optimized heat pipe and the reliability of the heat pipe is demonstrated through the cooling performance test and vibration test.

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