• 제목/요약/키워드: high precision machine tool

검색결과 396건 처리시간 0.022초

고속.고정밀 금형가공센터 개발 (Development of High Speed & Precision Mould/Die Machining Center)

  • 최원선;김태형;이재윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.87-94
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    • 2002
  • In order to manufacture a precision mold/die by machining, users need high speed & precision mold/die machining center. So, for development of this machine, we intend to use linear motor that is instead of ball-screw, servo-motor and coupling, high-speed spindle of pressurized air journal bearing and composite materials. In this paper we research column moving type and table moving type. The former is mainly piling 3 axes on one moving body, the latter is consist of two independent carriages. Both types are available to high speed & precision machine, but we finally draw a conclusion column moving type due to an advantage of high-speed control of linear motor.

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고속.고정밀 금형가공센터 개발 III (Development of High Speed & Precision Mould/Die Machining Center III)

  • 최원선;이창호;박보선;김태형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.429-435
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    • 2002
  • In order to manufacture a precision mold/die by machining, users need high speed & precision mold/die machining center. So, for development of this machine, we intend to use linear motor that is instead of ball-screw, servo-motor and coupling, high-speed spindle of pressurized air journal bearing and composite materials. In this paper we research column moving type and table moving type. The former is mainly piling 3 axes on one moving body, the latter is consist of two independent carriages. Both types are available to high speed & precision machine, but we finally draw a conclusion column moving type due to an advantage of high-speed control of linear motor.

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능동 제어를 이용한 공작기계용 정압베어링의 성능 향상에 관한 연구

  • 강선호;박준호;조형석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.249-254
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    • 1992
  • Hydrostatic Bearings have been applied to ultra high precision machine tools and precision instruments, because of their low friction characteristic, high load carrying capacity and high moving accuracy at all range of speed. In regard to realizing the Hydrostatic Bearing, various restrictors such as capillary, orifice, diaphram valve, spool valve, and etc can be used. However, their stiffness and flexibility are not sufficient in practical use for ultra precision machine tool elements. In this study dynamic equations were derived and the dynamic characteristics were simulated for both orifice and flow control servo valve. Simulation was carried out on the condition that static and sinusoidal dynamic loads were applied to the table of CNC jig Boring machine. The simulation results indicate the improvement of the performance of the Bearing system when flow control servo valve has been used as restrictor of Hydrostatic Bearing.

공작기계 스핀들시스템에서 상태공간을 이용한 베어링 주변의 열거동에 대한 연구 (A Study on the Thermal Behavior of Bearing Surroundings using State-Space in Machine Tool Spindle System)

  • 신동수;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.1045-1049
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    • 1995
  • This paper proposes the state-space model of the thermal behavior of the spindle system to establish dynamic mathematical model of thermal characteristics in machine tool spindle system. the model is derived form physical law of heat transfer and thermoelasticity and represents the thermal behavior induced by uneven thermal expansions whitin a bearing. The model, which is sucessfully validated for two typical configurations of high speed spindle assembles, provides a tool for understanding the basis mechanics of induced thermal expansion as a function of initial preload, spindle speed and housing cooling conditions.

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경면가공용 고정밀 CNC 선반 개발 (Development of a high precision CNC lathe for mirror surface machining)

  • 박청홍;이후상;신영재;이군석;김춘배
    • 한국정밀공학회지
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    • 제14권3호
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    • pp.82-88
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    • 1997
  • In this paper, the development of a precision CNC lathe prototype for mirror surface machining is presented. To obtain high precision machining accuracy, a hydrostatically supported precision spindle and a sliding guideway with turcite pad are adopted as the motion elements. The machining accuracy of the prototype machine, and the motional accuracy of its motion elements are tested and evaluated to confirm the validity of the application of these elements on the prototype. The hydrostatic spindle shows 0.09 .mu. m of rotational accuracy and the guideway shows about 0.8 .mu. m/170mm of horizontal straightness. The sur- face roughness of cupper and aluminium cylinder machined by the prototype machine with diamond tool are 0.07 .mu. m and 0.10 .mu. m Rmax respectively. From these results, it is verified that the prototype lathe is avail- able for high precision machining.

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병렬기구 공직기계의 머신시뮬레이션 및 가공정밀도 평가 (The Evaluation of Machining Accuracy and the Machine Simulation for Parallel Kinematic Machine Tool(PKMT))

  • 신혁;유한식;고해주;정윤교
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.41-47
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    • 2009
  • This research deals with evaluation of machining accuracy for Parallel Kinematic Machine Tool(PKMT) applied parallel type robot system with high precision and stiffness. For this purpose, machine simulation is carried out to foreknow collision and interference between workpiece and tool. Furthermore, on the basis of machine simulation data, PKMT is manufactured. Machining accuracy such as cylindricity straightness, squareness, parallelism circularity, concentricity pitch error and yaw error, is measured by using coordinate measuring machine. Test piece for evaluation of machining accuracy is designed and manufactured under the standard of ISO 10791-7.

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고속스핀들의 고무압을 이용한 가변예압장치 실용화를 위한 기초연구 (A Basic Study on the Application of a Variable Preload Device using Rubber Pressure for High Speed Spindle Systems)

  • 최치혁;심민섭;이춘만
    • 한국정밀공학회지
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    • 제31권8호
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    • pp.677-682
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    • 2014
  • One of the most important element technologies for achieving high-precision in machine tool spindle systems is preload technology for the bearing of spindle systems. Fixed position preload, constant pressure preload, conversion preload and variable preload methods have been applied for the spindle systems. In this study, a new variable preload method using centrifugal force and rubber pressure is used for reducing installation costs through simplifying its structure. The main objective of the work is the verification of the operability in a preload device using the rubber pressure by the finite element analysis. It is shown that the variable preload device proposed in this study is applicable to high speed machine tool spindles.

Dynamic Analysis on Belt-Driven Spindle System of Machine Tools

  • Kim, Seong-Keol
    • International Journal of Precision Engineering and Manufacturing
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    • 제3권3호
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    • pp.82-89
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    • 2002
  • The need of ultra-precision machine tools, which manufacture and machine the high precision parts used in computers, semi-conductors and other precision machines, has been increased over years. Therefore it is important to design the driving parts, which affect significantly on their performances. In this paper, the dynamic analyses on the belt-driven system were explored. Relation of the acoustical natural frequency and the tension of belt was derived and presented through experiments. Also, while the dynamic loads on motor system were changed, dynamic deflections were calculated through finite element analysis. Nonlinear characteristics of the bearings having an effect on the dynamic performance were studied and the belt connecting the motor (driving part) to spindle of a machine tool (driven part) was modeled as truss and beam elements fur simulations under various conditions, and a beam element model was verified to be more useful.

볼 나사와 서보모터 메커니즘에 의한 고속 TOOL 이송장치 (High Speed Tool Feed System by the Mechanism of Ball Screw and Servo Motor)

  • 김성식;김경석
    • 한국정밀공학회지
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    • 제15권11호
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    • pp.76-82
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    • 1998
  • In this study, the Ball screw and Servo motor Mechanism is considered as a High Speed Tool Feed System for the machining of a piston of a reciprocating engine. For the machining of a piston, that shapes oval, high speed servo mechanism is needed as a positioning of a cutting tool, and the stroke of tool is 0.1 mm ~ 1 mm. Ball screw and servo motor Mechanism is available very much because this mechanism is used widely in general machine. This Mechanism has been designed with the use of the decrease in mass and partial wear of the ball screw for high speed positioning of tool. Also the periodic learning control method with the inverse transfer function compensation has been applied to the positioning control for the high accuracy positioning of tool. These applications lead the achievement of the machining of a piston with an accuracy of 5${\mu}{\textrm}{m}$ at 2500 rpm in CNC turning.

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