• 제목/요약/키워드: heat treatment processing

검색결과 603건 처리시간 0.029초

경도-전기전도도 상관관계를 이용한 A1-Si 알루미늄합금 열간 단조품의 열처리상태 평가 (Evaluation of Heat Treatment of an Al-Si Alloy forging by Using Its Relationship between Electrical Conductivity and Hardness)

  • 이석원;전만수;이준현
    • 소성∙가공
    • /
    • 제10권5호
    • /
    • pp.418-424
    • /
    • 2001
  • In this study, a relationship between hardness and electrical conductivity for an Al-Si aluminum alloy, forged after extruded, is investigated. Microvickers hardness is measured and compared with its corresponding electrical conductivity obtained by the eddy current test. It is found that a distinct relationship between the hardness and the electrical conductivity exists for the material. Using the relationship, the hardness of forging is predicted from the electrical conductivity obtained by eddy current test and the result is used to evaluate the condition of heat treatment.

  • PDF

세도우 마스크 장력에 열공정이 미치는 영향 (Effect of Heat Treatment Process on the Shadow Mask Tension)

  • 현도익;문영훈;조종래
    • 소성∙가공
    • /
    • 제12권5호
    • /
    • pp.487-492
    • /
    • 2003
  • Tension variations with heat treatment in shadow mask for flat braun tubes are investigated in this study. In CRT, landing shift of the electron beam due to thermal deformation of the tension mask made the color purity of screen worse. In order to get the final results of thermal deformation, the tensile force within the mask and the welding processes between the rail and the extended mask have to be analysed sequentially. In this study, the effect of heat treatment is studied in terms of tension variations of shadow mask during its manufacturing process.

레이저 표면 경화처리 긍정변수의 민감도 해석에 관한 연구 (A study on the sensitivity analysis of processing parameters for the laser surface hardening treatment)

  • 이세환;양영수
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
    • /
    • pp.260-263
    • /
    • 2000
  • A methodology is developed and many used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed for deciding the more effective laser input parameters for laser surface hardening treatment are considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method applied for sensitivity analysis. The interesting processing parameter is taken as the laser scan velocity and characteristic beam radius( $r_{b}$) of the sensitivity of the temperature T versus v and $r_{b}$ is analyzed. And these sensitivity results obtained in another parameters are fixed condition. To verifying the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis compared with the results of an experimental data.ata.

  • PDF

해포석과 팽창진주암의 복합화에 의한 발포체 제조 (A Foamed Body through the Complexation with the Sepiolite and Expanded Pearlite)

  • 이철태;장문호;박태문
    • 공업화학
    • /
    • 제23권1호
    • /
    • pp.77-85
    • /
    • 2012
  • 팽창진주암(expanded perlite)과 섬유상 해포석(sepiolite)과의 복합화를 통해 유연성을 지닌 세라믹 발포체의 제조가능성을 조사하였다. 무기광물 섬유 해포석의 해섬처리는 팽창진주암과 해포석으로 이루어진 세라믹발포체의 제조를 위해 가장 중요한 전 처리공정이다. 해섬된 해포석과 팽창진주암은 혼합 교반되어 슬러리 상태로 이루어지며, 이 슬러리상의 복합물은 $300^{\circ}C$ 이하의 저온 열처리과정을 통해 형상화 및 발포화되어 괴상의 발포체로 제조된다. 슬러리상 복합물의 열처리공정은 슬러리 복합물 중에 잔존하는 수분의 증발단계, 일정발포온도에서 발포화제가 분해되어 진행되는 발포화단계 및 발포 후 잔류되는 유기물질의 분해제거단계를 포함하는 것으로 설계되어야 한다. 열처리 공정조건과 발포제는 상관성이 있으며 팽창진주암과 해포석섬유로 이루어진 슬러리상 혼합물의 발포에 적절한 발포제는 유기계 발포제가 적절하며 DSS (dioctyl sodium sulfosuccinte)가 효과적이었다.

습식방사 된 PVDF 섬유의 후 처리를 통한 결정구조의 변화 (The Effects of Post-Treatments for Wet Spun PVDF on the Piezoelectric Property)

  • 유성미;오현주;황상균;정용식;황희윤;김성수
    • Composites Research
    • /
    • 제26권2호
    • /
    • pp.123-128
    • /
    • 2013
  • PVDF(polyvinylidene fluoride) 섬유는 습식방사방법을 적용하여 제조하였다. PVDF 분자 내 압전 특성과 밀접한 관련을 갖는 ${\beta}$형태의 결정 함량을 높이기 위하여, 본 연구에서는 습식방사 된 섬유에 1단계 연신, 2단계 어닐링 공정으로 구성하여 후 처리를 도입하였다. 후 처리는 PVDF 고분자의 유리전이 온도($T_g$)와 용융온도($T_m$) 사이의 온도범위에서 진행하여, 최대의 ${\beta}$형태 결정을 생성 할 수 있는 열처리 조건을 최적화 하였다. 제조된 PVDF 섬유 내 분자 배향 특성과 결정 구조를 확인하기 위하여 적외선 분광 광도계(FT-IR)와 X선 회절 분석기(XRD)를 이용하여 분석하였으며, 전자현미경(SEM)을 통하여 섬유의 표면을 관찰하여 섬유의 평균직경을 확인하였다. 분석 결과, 후 처리 공정이 PVDF 결정 구조의 영향을 미치며, ${\beta}$형태의 결정 비율을 증가시킨다는 것을 확인하였다. 더불어 ${\beta}$형태 결정 향상으로 인해 기계적 강도가 증가되었으며, 압전 특성 향상까지 기대할 수 있었다.

롤 본딩된 Ti/Al/Ti 3-ply 다층금속 판재의 접합강도 향상을 위한 최적 후열처리 조건 도출 (Optimal Post Heat-treatment Conditions for Improving Bonding Strength of Roll-bonded 3-ply Ti/Al/Ti Sheets)

  • 김민호;봉혁종;김지훈;이광석
    • 소성∙가공
    • /
    • 제31권4호
    • /
    • pp.179-185
    • /
    • 2022
  • The influence of post-roll bonding heat treatment conditions such as temperature and time on the variation in the diffusion layer, generated at the bonding interface and the subsequent mechanical properties of the roll-bonded Ti grade 1/Al1050/Ti grade 1 sheets, was systematically investigated. The intermetallic compound (IMC) phase generated by post heat treatment conditions adopted in this study was obviously indexed as monolithic TiAl3. Whereas the thickness of IMC layer generated by annealing at 500 ℃ was approximately 100 nm scale, it drastically increased above 1.5 ㎛ when annealed at 600 ℃. Uniaxial tensile and peel tests were then performed to compare mechanical properties. As a result, the bonding strength drastically increased above 7.9 N/mm by annealing at 600 ℃, which implies that proper annealing condition was a prerequisite, to improving interface bonding strength as well as global elongation properties for Ti/Al/Ti 3-ply sheet.

Ti-39Nb-6Zr 합금의 산소함량에 따른 시효특성 변화 (Effect of Oxygen Content on Aging Properties of Ti-39Nb-6Zr alloy)

  • 한찬별;이동근
    • 열처리공학회지
    • /
    • 제35권2호
    • /
    • pp.88-95
    • /
    • 2022
  • Titanium alloy for bio-medical applications have been developed to reduce the toxicity of alloying elements and avoid the stress-shielding effect which is caused by relatively high elastic modulus compared to bone. Ti-39Nb-6Zr (TNZ40) alloy of elastic modulus exhibits around 40 GPa in the case of beta single phase. However, the strength of this alloy is lower than the other types of titanium alloys. Many research found that adding oxygen to beta-titanium alloys is beneficial for improving the strength through solid solution strengthening. In this study, TNZ40 ingots with addition of O were prepared by an arc remelting process (Ti-39Nb-6Zr-0.16O (wt.%), Ti-39Nb-6Zr-0.26O (wt.%)). Thermo-mechanical processing (i.e., heat treatment, cold swaging and aging heat treatment) has been performed under various conditions. Therefore, the aim of this study is to investigate the effect of oxygen content and ω phase formation on microstructure and mechanical properties.

고강도 냉간압조용 중탄소 Cr-Mo 합금강의 임계간 어닐링시 냉각속도 및 온도의 영향 (Effect of Cooling Rate and Temperature on Intercritical Annealing of Medium-Carbon Cr-Mo Alloy for High Strength Cold Heading Quality Wire Rod)

  • 이종혁;장병록
    • 열처리공학회지
    • /
    • 제36권4호
    • /
    • pp.230-236
    • /
    • 2023
  • The current study deals with the effect of cooling rate and temperature for annealing on medium-carbon Cr-Mo alloy steel, especially for cold heading quality wire rod, to derive the optimum micro-structures for plastic deformation. This is to optimize the spheroidization heat treatment conditions for softening the material. Heat treatment was performed under seven different conditions at a temperature between Ac1 and Ac3, mostly within 720℃ to 760℃, and the main variables at this time were temperature, retention time and cooling rate. Microstructure and phase changes were observed for each test condition, and it was confirmed that they were greatly affected by the cooling rate. It was also confirmed that the cooling rate was changed in the range of 0.1℃/min to 5℃/min and affected by phase deformation and spheroidization fraction. The larger the spheroidization fraction, the lower the hardness, which is associated with the increasing connection of ferrite phases.

단조 금형의 윤활, 표면처리 및 금형 수명 평가 (Evaluation of Tool Life for Forging Die due to Lubricants and Suface Treatments)

  • 김병민
    • 소성∙가공
    • /
    • 제11권3호
    • /
    • pp.211-216
    • /
    • 2002
  • The mechanical and thermal load, and thermal softening occuring by the rush temperature of die, in warm and hot forging, cause wear, heat cracking and plastic deformation, etc. This paper describes the effects of solid lubricants and surface treatments for warm forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatments and lubricants are very important to hot and warm forging process. The main factors affecting die hardness and heat transfer, are surface treatments and lubricants, which are related to heat transfer coefficient, etc. To verify the effects, experiments are performed for heat transfer coefficient in various conditions - different initial billet temperatures and different loads. Carbonitriding and ionitriding are used as surface treatments, and oil-base and water-base graphite lubricants are used. The effects of lubricant and surface treatment for warm and hot forging die life are explained by their thermal characteristics, and the new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

진공침탄열처리강의 조직 및 유효경화깊이 (Microstructure and Effective Case Depth of the Vacuum Carburized Steels)

  • 최영택;변상교
    • 열처리공학회지
    • /
    • 제5권1호
    • /
    • pp.32-40
    • /
    • 1992
  • This content is a part of the results of the study on the development of the vacuum carburizing technology. In this study the vacuum carburizing furnace being used was the furnace that developed through the joint project between KIMM and Kyung-Pook Heat Treating Co. from June 1988 to Nov. 1990. And the used carburizing gas was the propane gas and the introducing methods of the gas applied two methods such as pulse and constant pressure. By this study we established the basis of the furnace manufacturing technology and of the processing technology in the vacuum carburizing. Above all in this work there are notable meanings in a viewpoint of the foremost research in home. Hereafter, we are going to industrialize the vacuum carburizing technology by improving the results of the present work and by developing the process for the mass production.

  • PDF