• Title/Summary/Keyword: heat reforming

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A Study on the Evaporator Shape for the Heat Transfer Performance of Fuel Cell Reformer (연료전지 개질기용 증발기 열교환 성능을 위한 증발기 형상에 관한 연구)

  • Suh, Ho-Cheol;Kim, Kyu-Jun;Noh, Hyung-Chul;Park, Kyoung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.108-114
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    • 2011
  • Steam reformer was organized with steam reforming process and CO removing process. The steam reforming process needed high temperature, 600~900 $^{\circ}C$, for catalytic-reaction which was extract of hydrogen from steam and hydrocarbon. The effects of the evaporator configuration on its heat transfer characteristics were investigated both experimentally and numerically to pursue the miniaturization. In this study, three configurations were considered where the different structures were tested; empty, embossing and mesh filled. For the comparison of heat transfer performance of shape evaporator disk, numerical analysis using SC-Tetra code and experiment were carried out. In case of reformer system design, it should be considered heat transfer rate, differential pressure and fluid flow direction.

Study on the Characteristics of Methanol Steam Reformer Using Latent Heat of Steam (수증기의 잠열을 이용한 메탄올 수증기 개질기의 특성 연구)

  • CHEON, UKRAE;AHN, KANGSUB;SHIN, HYUNKHIL
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.1
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    • pp.19-24
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    • 2018
  • Fuel cells are used to generate electricity with a reformer. In particular, methanol has various advantages among the fuels for reformer. Methanol steam reformer devices can efficiently supply hydrogen to PEM fuel cell. This study investigated the optimal operation conditions of a methanol steam reforming process. For this purpose, aspen HYSYS was used for the optimization of reforming process. The optimal operating condition could be designed by setting independent variables such as temperature, pressure and steam to carbon ratio (SCR). The optimal temperature and steam to carbon ratio were $250-270^{\circ}C$ and 1.3-1.5, respectively. It is advantageous to operate at a pressure of 15-20 barg, considering the performance of the hydrogen purifier. In addition, a heat exchange network was designed to supply heat constantly to reformer through the latent heat of steam.

Thermal Flow Analysis of Operating Parameters in Autothermal Reformer (자열개질기의 운용조건에 따른 열유동 수치해석)

  • Park, Seung-Hwan;Kim, Jin-Wook;Park, Dal-Yung;Kim, Jae-Dong;Lee, Do-Hyung
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.6
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    • pp.61-67
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    • 2011
  • The study is to analyze the chemical and heat-flow reactions in the hydrogen generation unit(autothermal reformer), using computational numerical tools. Autothermal reformer(ATR) is involved in complex chemical reaction, mass and heat transfer due to exothermic and endothermic reactions. Therefore it is necessary to reveal the effects of various operation parameters and geometries on the ATR performance by using numerical analysis. Numerical analysis needs to dominant chemical reactions that includes Full Combustion(FC) reaction, Steam Reforming(SR) reaction, Water-Gas Shift(WGS) reaction and Direct Steam Reforming(DSR) reaction. The objective of the study is to improve theoretically the reformer design capability for the goal of high hydrogen production in the autothermal reformer using methane. Hydrogen production reached maximum in a certain value of Oxygen to Carbon Ratio(OCR) or Steam to Carbon Ratio(SCR). When the longitudinal distance to dimeter ratio(L/D) is increased, hydrogen production increases.

Numerical Study on Operating Parameters and Shapes of a Steam Reformer for Hydrogen Production from Methane (천연가스로부터 수소를 생산하기 위한 수증기 개질기의 작동조건과 형상에 대한 수치해석 연구)

  • Park, Joong-Uen;Lee, Shin-Ku;Lim, Sung-Kwang;Bae, Joong-Myeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.1
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    • pp.60-68
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    • 2009
  • The steam reformer for hydrogen production from methane is studied by a numerical method. Langmuir- Hinshelwood model is incorporated for catalytic surface reactions, and the pseudo-homogeneous model is used to take into account local equilibrium phenomena between a catalyst and bulk gas. Dominant chemical reactions are Steam Reforming (SR) reaction, Water-Gas Shift (WGS) reaction, and Direct Steam Reforming (DSR) reaction. The numerical results are validated with experimental results at the same operating conditions. Using the validated code, parametric study has been numerically performed in view of the steam reformer performance. As increasing a wall temperature, the fuel conversion increases due to the high heat transfer rate. When Steam to Carbon Ratio (SCR) increases, the concentration of carbon monoxide decreases since WGS reaction becomes more active. When increasing Gas Hourly Space Velocity (GHSV), the fuel conversion decreases due to the heat transfer limitation and the low residence time. The reactor shape effects are also investigated. The length and radius of cylindrical reactors are changed at the same catalyst volume. The longer steam reformer is, the better steam reformer performs. However, system energy efficiency decreases due to the large pressure drop.

Steam Reforming of Methane for Chemical Heat Storage As a Solar Heat Storage. Part 1. Conversion of Methane (화학축열을 통한 태양열 저장을 위한 메탄의 스팀개질 반응 특성(Part 1. 메탄 전화율))

  • Yang, D.H.;Chung, C.H.;Han, G.Y.;Seo, T.B.;Kang, Y.H.
    • Journal of the Korean Solar Energy Society
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    • v.21 no.3
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    • pp.1-8
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    • 2001
  • The chemical heat storage as the one way of utilization for high temperature solar energy was considered. The stram reforming reaction of methane was chosen for endothermic reaction. The reactor was made of stainless steel and the dimension was 6.25 mm I.D. and 30 cm long coiled tube because of the geometry requirement of solar receiver. The methane conversion was increased linearly with reaction temperature and nickel content of catalyst. The methane conversion was 60% at $600^{\circ}C$ and 90% at $900^{\circ}C$. The feasibility of steam reforming of methane as the conversion of solar energy to chemical heat storage was confirmed.

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Research of High Efficiency Integrated Reforming System Using Separated Reforming System (분리형 개질기를 이용한 고효율 일체형 개질기 개발에 관한 연구)

  • PARK, SANG-HYOUN;KIM, CHUL-MIN;SON, SUNG-HYO;JANG, SE-JIN;KIM, JAE-DONG;BANG, WAN-KEUN;LEE, SANG-YONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.1
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    • pp.11-18
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    • 2018
  • A high efficiency integrated reforming system for improving the efficiency of the 5 kW PEMFC system used as the back up power of building was studied. The separated reforming system consisted of three parts - A steam reformer with two stage concentric circular shape, a heat exchanger type steam generator and a CO shift reactor. Temperature and steam carbon ratio (SCR) were control variables during operation. The operating conditions were optimized based on the thermal efficiency of the steam reformer as reformate gas composition changes at different temperature. In experiments, water was fully vaporized in the steam generator up to SCR 3.5 and the maximum thermal efficiency was achieved at the operating temperature around $700^{\circ}C$ in the steam reforming reactor. With the results of the separated reforming system research, we improved the shape of high efficiency integrated reformer. The performance evaluation of the integrated reformer was based on optimized operating conditions in SCR 3.5. As a result, the developed integrated reforming system maintained an efficiency of 76% and constant performance over 3,000 hours.

A Study on Optimization of Reformer for kW Class SOFC System (kW급 SOFC 시스템용 개질기 최적화)

  • YI, YONG;PARK, SE JIN;KIM, MIN SOO;SHIN, JANG SIK;SHIN, SEOCK JAE
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.4
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    • pp.317-323
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    • 2018
  • Solid oxide fuel cell (SOFC) operates at high temperature, therefor has the advantage of higher power generation and using exhaust heat than other fuel cells. In particular, the reforming reaction can be performed inside the SOFC stack to reduce the cooling of the stack and the burden on the reformer reactor. In this study, the reformer structure, operating characteristics, and thermal efficiency were evaluated for the optimization design of a heat exchanger type reformer of a 1 kW SOFC system.

Solar Steam Reforming of Methane utilizing Solar Simulator (Solar Simulator를 이용한 메탄의 수증기 개질 반응)

  • Do, Han-Bin;Han, Gui-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.186-189
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    • 2008
  • Solar simulator를 이용한 메탄의 수증기 개질은 집광된 태양에너지를 이용하기 위한 목적으로 수행되었다. 본 연구에서는 이와 같은 태양열에너지의 화학적 축열을 실시하기 위해 Solar Simulator를 이용한 메탄의 수증기 개질을 연구하였다. 태양열 모사 램프로 1.2kW급 Xenon-arc lamp를 사용하였다. 반응기는 앞면의 Quartz Window와 촉매지지층으로 구성되어 있다. 램프의 빛은 Quartz Window를 통하여 촉매층에 직접적으로 방사되고, 방사된 빛으로 촉매지지층에서 흡열반응이 일어난다.메탄의 수증기개질 반응은 고온에서 일어나기 때문에 촉매지지체를 열에 강한 SiC로 만들어진 Ceramic foam을 사용하였다. 이 촉매지지체에 촉매를 Wash-coat하여 사용하였으며, 담지된 촉매는 Ni을 활성성분으로 하는 ICI 46-6을 사용하였다. 반응기는 318 SUS 재질로 제작되었으며, 반응기 외부는 Insulation을 하여 열손실을 감소시켰다. 실험은 온도와 공간속도에 따른 Solar Steam reforming의 반응특성을 분석하였다.

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Solar Steam Reforming of Methane utilizing Solar Simulator (Solar Simulator를 이용한 프로판의 수증기 개질 반응)

  • Do, Han-Bin;Jang, Jong-Tak;Han, Gui-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.259-261
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    • 2009
  • Solar simulator를 이용한 프로판의 수증기 개질은 집광된 태양에너지를 이용하기 위한 목적으로 수행되었다. 본 연구에서는 이와 같은 태양열에너지의 화학적 축열을 실시하기 위해 Solar Simulator를 이용한 메탄의 수증기 개질을 연구하였다. 태양열 모사 램프로 1.24kW급 Xenon-arc lamp를 사용하였다. 반응기는 앞면의 Quartz window와 Absorber로 구성되어 있다. 램프의 빛은 Quartz window를 통하여 촉매층에 직접적으로 방사된다. 프로판의 수증기개질 반응은 고온에서 일어나기 때문에 열에 강한 SiC로 만들어진 Ceramic foam을 Absorber로 사용하였다. 촉매는 Absorber에 Wash-coat하여 사용하였으며, 담지된 촉매는 Ni을 활성성분으로 하는 ICI 46-6와 귀금속 촉매인 Ru/$Al_2O_3$를 사용하였다. 반응기는 SUS 재질로 제작되었으며, 반응기 외부는 Insulation을 하여 열손실을 감소시켰다. Propane과 Steam의 비율은 S/C ratio를 3으로 하여 실험하였다. 실험은 온도와 촉매에 따른 Solar Steam reforming의 반응특성을 분석하였다.

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Packed Bed Methane Chemical-Looping Reforming System Modeling for the Application to the Hydrogen Production (수소 생성을 위한 고정상 메탄 매체 순환 개질 시스템 모델링)

  • HA, JONGJU;SONG, SOONHO
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.5
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    • pp.453-458
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    • 2017
  • A study on the modeling of the methane Chemical Looping Reforming system was carried out. It is aimed to predict the temperature and concentration behavior of the product through modeling of oxygen carrier fixed bed reactors composed of multiple stacks. In order to design the reaction system, first of all, the flow rate of the hydrogen to be produced was calculated. The flow rate ratio of the oxidation/reduction reactor was calculated considering the heat of reaction between adjacent reactors. Finally, in this paper, kinetic model including empirical coefficients was suggested.