• Tribology and Lubricants
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• 제32권2호
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• pp.50-55
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• 2016

Recently, a double-side machining process has been adopted in fabricating a sapphire glass to enhance the manufacturability. Double-side lap grinding (DLG) is one of the emerging processes that can reduce process steps in the fabrication of sapphire glasses. The DLG process uses two-body abrasion with fixed abrasives including pallet. This process is designed to have a low pressure and high rotational speed in order to obtain the required material removal rate. Thus, the temperature is distributed on the DLG platen during the process. This distribution affects the shape of the substrate after the DLG process. The coolant that is supplied into the cooling channel carved in the base platen can help to control the temperature distribution of the DLG platen. This paper presents the results of computational fluid dynamics with regard to the heat transfer in a DLG platen, which can be used for fabricating a sapphire glass. The simulation conditions were 200 rpm of rotational speed, 50℃ of frictional temperature on the pallet, and 20℃ of coolant temperature. The five cases of the coolant flow rate (20~36 l/min) were simulated with a tetrahedral mesh and prism mesh. The simulation results show that the capacity of the generated cooling system can be used for newly developed DLG machines. Moreover, the simulation results may provide a process parameter influencing the uniformity of the sapphire glass in the DLG process.

• Design & Manufacturing
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• 제16권4호
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• pp.34-39
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• 2022

Sustained economic development around the world is accelerating resource depletion. Research and development of secondary batteries that can replace them is also being actively conducted. Secondary batteries are emerging as a key technology for carbon neutrality. The core of an electric vehicle is the battery (secondary battery). Therefore, in this study, the temperature change by the heat source of the hammer and the rotational speed (rpm) of the abrasive disc of the Classifier Separator Mill (CSM) was repeatedly calculated and analyzed using the heat flow simulation STAR-CCM+. As the rotational speed (rpm) of the abrasive disk increases, the convergence condition of the iteration increases. Under the condition that the inlet speed of the Classifier Separator Mill (CSM) and the heat source value of the disc hammer are the same, the disc rotation speed (rpm) and the hammer temperature are inversely proportional. As the rotational speed (rpm) of the disc increases, the hammer temperature decreases. However, since the wear rate of the secondary battery material increases due to the strong impact of the crushing rotational force, it is determined that an appropriate rpm setting is necessary. In CSM (Classifier Separator Mill), it is judged that the flow rate difference is not significantly different in the direction of the pressure outlet (Outlet 1) right above the classifier wheel with the fastest flow rate. Because the disc and hammer attachment technology is adhesive, the attachment point may deform when the temperature of the hammer rises. Therefore, it is considered necessary to develop high-performance adhesives and other adhesive technologies.

• 한국기계가공학회지
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• 제7권3호
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• pp.67-74
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• 2008

Polycrystalline diamonds(PCD) tools are widely used in machining a large variety of advanced materials. However, the manufacture of PCD tool blanks is not an economical process. The shaping of PCD blanks with conventional machining methods(such a grinding) is long, labor-intensive process. This paper reports experimental investigation of the influence of electrical machining conditions on the metal removal rate of WEDM of PCD. Experimental results show that the longer pulse-on time and the shorter pulse-off time increase the metal removal rate and worsen the surface quality. The smaller grain size of diamond yields the metal removal rate and shows the better surface quality. Higher electrical conductivity of water yields worse surface roughness.

• 전기화학회지
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• 제2권2호
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• pp.106-111
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• 1999

[ $CaNi_5$ ] 수소저장합금의 전기화학적 충$\cdot$방전 특성에 미치는 MG(mechanical grinding) 영향이 Ar및 $H_2$ 가스분위기에서 조사되었다 MG공정중 $CaNi_5$ 합금은 표면 산화층의 파괴와 재생성 및 산화층 근방의 불균질화로 인하여 MG 15시간 이후부터 CaO와 Ni로 뚜렷한 상분리가 일어났다. $MG-CaNi_5$는 MG시간이 길어질수록 초기의 전기화학적 방전용량은 현저히 감소하였지만 충$\cdot$방전 싸이클의 증가에 따른 용량저하 속도는 $CaNi_5$합금에 비하여 낮았다. MG처리된 $CaNi_5$합금의 퇴화는 MG공정중의 상분리 및 불규칙화에 의한 수소의 가역반응 site의 감소 및 분극저항의 증가, KOH 전해질 내에서 합금 표면의 산화반응에 의한 부동태 피막형성에 기인하는 것으로 판단되었다.

• 농업과학연구
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• 제12권1호
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• pp.101-107
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• 1985

사료(飼料)의 해외의존도(海外依存度)가 높은 우리나라의 축산경영농가(畜産經營農家)의 안정적(安定的) 발전방향(發展方向)은 사료(飼料)의 자급율(自給率)을 높이는 것이 매우 중요(重要)한 긴급과제(緊急課題)이다. 따라서 본(本) 연구(硏究)는 축산농가(畜産農家)에서 손쉽게 구(求)할 수 있는 보리와 건초(乾草)를 사용(使用)하여 사료(飼料)의 공급율(供給率)을 증가(增加)시키기 위(爲)한 대책(對策)의 하나로 현재(現在) 우리나라 농촌(農村)에 널리 보급(普及)되어 있는 3.7~7.5 kW 동력경운기(動力耕耘機)로 구동(驅動)이 가능(可能)한 소형사료분쇄기용(小形飼料粉碎機用) 햄머의 설계자료(設計資料)를 제공(提供)하고자 사료분쇄기(飼料粉碎機)의 적정회전수(適定回轉數)인 3,000rpm을 유지(維持)하면서 햄머의 폭(幅)은 20mm, 30mm, 40mm로, 두께를 2mm, 4mm, 6mm로 변화(變化)시키면서 성능실험(性能實驗)을 실시(實施)하였다. 공시재료(供試材料)는 보리와 건초(乾草)를 사용(使用)하고, 스크린은 구멍크기가 보리 4.76mm, 건초(乾草) 3.18mm인 것을 사용(使用)하여 분쇄성능실험(粉碎性能實驗)을 실시(實施)하여 분석(分析)한 결과(結果)는 다음과 같다. 1. 시료(試料)를 분쇄(粉碎)한 결과(結果), 입자(粒子)크기는 보리 478~774 micron, 건초(乾草) 350~434 micron으로 햄머의 두께와 폭(幅)이 증가(增加)함에 따라 감소(減少)하였다. 2. 분쇄물(粉碎物)의 조도계수(組度係數)는 보리 3.07~3.62. 건초(乾草) 2.69~2.93으로 햄머의 두께와 폭(幅)에 반비례(反比例)하였다. 3. 시료(試料) 분쇄시(粉碎時) 소요동력(所要動力)은 보리 3.8~5.0 kW, 건초(乾草) 0.9~1.4 kW로 햄머의 폭(幅)보다는 두께가 더 크게 영향(影響)을 미치는 것으로 분석(分析)되었다. 4. 소형사료분쇄기(小形飼料粉碎機)의 분쇄성능(粉碎性能)은 보리 99~170 kg/kW.h, 건초(乾草) 11~21 kg/kW.h이며, 햄머의 두께가 큰 영향(影響)을 마치는 인자(因子)로서 두께가 증가(增加)할 수록 분쇄성능(粉碎性能)은 감소(減少)하나 조도계수(粗度係數) 3.2 범위(範圍)에서는 두께 4mm가 가장 양호(良好)하였다. 햄머의 폭(幅)은 소형사료분쇄기용(小形飼料粉碎機用)으로는 30mm가 적정치(適正値)인 것으로 나타났다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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• pp.189-190
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• 2018

This study produced Portland limestone cement at the rate of limestone substitution by grinding limestone and clinker together, and it conducted an XRD analysis to determine the sign language response structure as a basic study on Portland Limestone Cement. As a result of the XRD analysis, the higher the substitution rate of limestone, the more likely it is that the detection rate of ettringite is decreased. Additionally, we could see that the production volume of Mono-carbonate was increasing.

• Food Science and Biotechnology
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• 제17권1호
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• pp.180-183
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• 2008

Digestion properties of 3 types of cereals, white rice, brown rice, and barley, were measured after cooking or grinding. Regardless of the processing methods, white rice showed the highest rate and the greatest extent of digestion, whereas barley showed the lowest values. During the early digestion period, cooked white rice kernels had a larger k (kinetic constant) value than uncooked white rice flour, indicating that cooking induced faster digestion than grinding. In the case of brown rice and barley, the cell wall in cooked kernels remained intact and resulted in a lower k values than those of uncooked flour. However, after 3 hr of digestion, the total digestion extent was greater for the cooked brown rice and barley than that for uncooked flours. The high content of slowly digestible starch (SDS) in cooked brown rice and barley might be due to the starch fraction which was protected by the cell wall. The resistant starch (RS) content, however, was greater for the uncooked flours than that for cooked kernels. The cooked kernels of 3 cereal samples tested showed higher glycemic index (GI) values than the uncooked flours.

• 한국정밀공학회지
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• 제30권12호
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• pp.1259-1264
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• 2013

This study has focused on the application of magnetic assisted polishing for ELID ground surface of aluminum oxide ceramics. Aluminum oxide ceramics has been widely used as advanced materials for electric, optic, mechanic, chemical usage and so on. In this study, ELID grinding and magnetic assisted polishing technology was adopted for high-effective manufacturing and high quality surface of ceramic parts. The characteristic of MAP machining have been evaluated by the value of surface roughness and surface profile before and after magnetic assisted polishing. As the results of experiments, the surface roughness after magnetic assisted polishing has shown a significant improvement and the surface roughness was more improved when the feed rate of tool became slow.

• 한국초전도ㆍ저온공학회논문지
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• 제22권1호
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• pp.1-6
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• 2020

This is a parameter study for the direct fabrication of a large grain YBCO bulk superconductors using Y₂O₃, BaCO₃ and CuO powders without any grinding step. The cracks, which have been formed due to volume contraction during calcination step, have been prevented by controlling the heating rate at 930~950 ℃. It has been observed that multi-grain growth has occurred due to the dissolution of Sm123 seed due to the retention of carbon in Ba-Cu-O melt. In order to accelerate the carbon release in prior calcination heat treatment, the reduction of pellet thickness and the drilling of artificial holes have been applied. Single-grain YBCO bulk superconductor has been successfully fabricated by stacking multiple thin slab. However, the crack formation has been rather prominent for the compact with artificial holes. The use of buffer pellet, which is supposed to act as diffusion barrier, has prevented the dissolution of Sm123 seed crystal and has led to the growth of single grain of high content of carbon containing specimen.

• 한국정밀공학회지
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• 제25권12호
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• pp.39-46
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• 2008

Asymmetric glass lens core for portable projection optic system was designed and simulated. And it was machined by newly developed non-rotational ultra precision grinding method. With the designed lens data which optimized for multi-collimation, we generated the we core surface data. Mold pressing conditions analyzed by FEM. In the machining process, ground profile errors were compensated based on measured data, minimized feed rate and depth of cut. The deviations of machined core profile were acceptable level for glass mold press. Mold pressed glass array lens was coated with $SiO_2\;and\;Ta_2O_5$ for anti-reflection.