• Title/Summary/Keyword: grinding condition

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High Temperature properties of Mechanically Alloyed Al-Ni System (기계적 합금법으로 제조된 Al-Ni 합금계의 고온특성)

  • 김유영
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.35-41
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    • 1994
  • Mechanical alloying process of Al-8wt.% Ni powder was investigated for the various milling time in order to get the steady state powder. High temperature deformation behaviors of the sintered specimens were investigated by activation energy calculated after high temperature compression tests at the strain rates of 2.5$\times$10-3 s-1, 2.5$\times$10-2 s-1 and 2.5$\times$10-1 s-1 at the temperature range between $350^{\circ}C$ and $450^{\circ}C$. The steady state was obtained after 1000 minutes of milling with the PCA of 1.5 wt.% stearic acid under the condition of grinding media to powder weight ratio of 50 : 1 and impeller rotating speed of 300 rpm. True activation energy of Al-8wt.% Fe alloy was estimated to be 181 kJ/mole at the temperature range of 350~ $400^{\circ}C$ and 265 kJ/mole at the range of 400~$450^{\circ}C$.

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DLC Coating Effect of WC Core Surface for Glass Molding Lens (비구면 Glass 렌즈 성형용 초경합금(WC) 코어의 DLC 코팅 효과)

  • Kim, Hyun-Uk;Jeong, Sang-Hwa;Park, Yong-Pil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.11
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    • pp.1050-1054
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    • 2006
  • There have been intensive and continuous efforts in the field of DLC coating process because of their feature, like high hardness, high elasticity, abrasion resistance and chemical stability and have been applied widely the industrial areas. In this research, optimal grinding condition was investigated using Microlens Process Machine for the development of aspheric glass lens which is to be used for mobile phone module with 3 mega pixel and 2.5X optical zoom, and tungsten carbide(WC) mold cote was manufactured using high performance ultra precision machining and the effects of DLC coating on the form accuracy(PV) and surface roughness(Ra) of WC mold core was evaluated.

A Study on the Railway noise reduction according to improvement of rail joint (레일 이음매 개선에 따른 철도 연변소음 저감 연구)

  • 조준호;이덕희;정우성;신민호
    • Journal of the Korean Society for Railway
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    • v.4 no.1
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    • pp.31-37
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    • 2001
  • There are three examples of noise reduction test by joint improvement. One of them is tested for electric car at joint rail and another is tested at expansion joint and long welded rail and the third is tested at open deck bridge. We can know from the result that the noise reduction effect of rail welding is very different to the type of track and the car. The condition of the test has some differences, but it may be useful reference of noise reduction

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The Effects of Mechanical Alloying Conditions on the Formation of Mn-sulfide (망간황화물형성에 미치는 기계적합금화 공정변수의 영향)

  • 안인섭;박동규;정광철
    • Journal of Powder Materials
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    • v.8 no.4
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    • pp.253-257
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    • 2001
  • The effects of mechanical alloying conditions on the formation of Mn-sulfide powders were analyzed. Impeller rotating speed, lubricant coating and added amounts of process control agent(stearic acid) were selected as a process control factor. MnS compounds are synthesized in 3 hours by mechanical alloying at the alternative milling condition. Discontinuous rotating speed of 1200rpm for 4 minutes and 1000rpm for 1 minute shows more effects on the compound formation of MnS. After coating of lubricant on the wall, elementary Mn and sulfur were partially remained by mechanical alloying. The friction effects of the wall and grinding media on the powders are significantly important to form the compound of MnS.

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Re-Ir Coating Effect of WC Core Surface for Aspheric Glass Lens Molding (비구면 Glass 렌즈 성형용 초경합금 코어면 Re-Ir 코팅 효과)

  • Kim, Hyun-Uk;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.441-441
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    • 2007
  • As Rhenium-Iridium{Re-Ir) coating possesses such features as, high hardness, high elasticity, abrasion resistance and chemical stability, there have been exerted continuous efforts in research works in a variety of fields, and this technology has also been applied widely to industrial areas. In this research, the optimal grinding condition was identified using Microlens Process Machine in order to contribute to the development of aspheric glass lens for mobile phone module having 3 mega pixel and 2.5X zoom, and molding core(WC) was manufactured having performed ultra-precision machining. Effects of Re-Ir coating on form accuracy (P-V) of molding core and surface roughness(Ra) were measured and evaluated.

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A Study on Bond Strength between Fiber Sheet and Concrete for Concrete Surface Preparation and Heating Condition (콘크리트 표면처리와 가열조건에 따른 섬유쉬트와 콘크리트의 부착강도에 관한 연구)

  • Ahn, Sang-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.201-207
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    • 2002
  • An advanced fiber sheet has been widely used for strengthening of the concrete structures due to its excellent properties such as high strength and light weight. Bond strength is very important in strengthening the concrete structures using an advanced fiber sheet. This research examines the bond behavior between fiber sheet and concrete, investigates the bond strength by the direct pull-out test and the tensile-shear test. To obtain the tensile-shear strength a double-face shear type bond test is conducted. The primary test variables are the types of concrete surface roughness (disk-grinding/chipping) and retrofitting methods (bonding/injection). Thirty specimens were tested to evaluate the bond strength. It is shown that the average bond strength between fiber sheet and concrete by the direct pull-out test and the tensile-shear test is $22.3{\sim}23.1kgf/cm^2$ $17.92{\sim}19.75kgf/cm^2$, respectively.

Effect of Sample Preparation on Predicting Chemical Composition and Fermentation Parameters in Italian ryegrass Silages by Near Infrared Spectroscopy (시료 전처리 방법이 근적외선분광법을 이용한 이탈리안 라이그라스 사일리지의 화학적 조성분 및 발효품질 평가에 미치는 영향)

  • Park, Hyung Soo;Lee, Sang Hoon;Choi, Ki Choon;Lim, Young Chul;Kim, Jong Gun;Seo, Sung;Jo, Kyu Chea
    • Journal of Animal Environmental Science
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    • v.18 no.3
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    • pp.257-266
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    • 2012
  • Near infrared reflectance spectroscopy (NIRS) has become increasingly used as a rapid, accurate method of evaluating some chemical constituents in cereal and dired animal forages. Analysis of forage quality by NIRS usually involves dry grinding samples. Costs might be reduced if samples could be analyzed without drying or grinding. The objective of this study was to investigate effect of sample preparations on prediction ability of chemical composition and fermentation parameter for Italian ryegrass silages by NIRS. A population of 147 Italian ryegrass silages representing a wide range in chemical parameters were used in this investigation. Samples were scanned at 1nm intervals over the wavelength range 680-2500 nm and the optical data recorded as log 1/Reflectance (log 1/R) and scanned in oven-dried grinding and fresh ungrinding condition. The spectral data were regressed against a range of chemical parameters using partial least squares (PLS) multivariate analysis in conjunction with four spectral math treatments to reduced the effect of extraneous noise. The optimum calibrations were selected on the basis of minimizing the standard error of cross validation (SECV) and maximizing the correlation coefficient of cross validation (${R^2}_{CV}$). The results of this study show that NIRS predicted the chemical parameters with high degree of accuracy in oven-dried grinding treatment except for moisture contents. Prediction accuracy of the moisture contents was better for fresh ungrinding treatment (SECV 1.37%, $R^2$ 0.96) than for oven-dried grinding treatments (SECV 4.31%, $R^2$ 0.68). Although the statistical indexes for accuracy of the prediction were the lower in fresh ungrinding treatment, fresh treatment may be acceptable when processing is costly or when some changes in component due to the processing are expected. Results of this experiment showed the possibility of NIRS method to predict the chemical composition and fermentation parameter of Italian ryegrass silages as routine analysis method in feeding value evaluation and for farmer advice.

Correlation between Acoustic Intensity and Ground Particle Size in Alumina Ball Mill Process

  • Cho, Kyeong-Sik;Kim, Soo-Hyun;Lee, Young Hun
    • Journal of the Korean Ceramic Society
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    • v.55 no.3
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    • pp.275-284
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    • 2018
  • In the ball milling process of ceramic powders, according to economic considerations for industrial applications, it is very important to quickly determine the optimum process condition with the maximum grinding efficiency. However, it is still difficult to determine the optimum condition for a ball mill with respect to the various process parameters, such as the rotational speed and the milling time. Ball milling was carried out at the same starting conditions with given amounts of alumina powders, balls and water, and was conducted slower or faster or a critical rotational speed was just determined by observing the angular position of the slurry in a semi-translucent polyethylene laboratory container. With respect to the different rotational speeds, which were slower or faster than the critical rotational speed, the particle size distribution of the grained powders and the acoustic intensity caused by cascading of the balls led to various behaviors. From the results of the particle size distribution and the acoustic signal analysis in the ball milling, there was one rotational speed that made the finest milled powder with maximum acoustic intensity. As a result, there was a correlation between the ground particle size and the acoustic intensity, which yields the interpretation that it can be possible in-situ to determine the optimum condition of ball milling by acoustic signal without repeated measurement efforts.

Failure Study for Tribological Characteristics Including with Pad, Lining and Hub disk in Vehicle Brake System (자동차 제동시스템의 패드, 라이닝, 허브디스크에 관련된 트라이볼로지적인 특성에 관한 고장사례연구)

  • Lee, Il-Kwon;Kim, Chung-Kyun;Cho, Seung-Hyun
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.269-274
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    • 2011
  • The purpose of this paper is to study and analyze the improvement method for the failure examples including the vehicle brake system in actual field. It was verified that the indicator plate of pad wear scratched the brake disk because of wearing after displacement of non- identification parts pad. The caliper of other vehicle was installed with brake system verified the phenomenon produced groove in center point because of one side wear when the pad was not fully contacted with the rub disk by other action surface pressure and pad action condition. It verified that the crack phenomenon fatigue was produced by brake thermal deformation because of decreasing the thickness by grinding to modify the non-uniformed wear of brake disk. It verified that the friction sound was produced by the friction phenomenon because of non-uniformed contact of lining and an alien substance with inner of the drum and lining braking by crack phenomenon with brake drum surface.

Long Range and High Axial Load Capacity Nanopositioner Using Single Piezoelectric Actuator and Translating Supports

  • Juluri, Bala Krishna;Lin, Wu;Lim, Lennie E N
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.3-9
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    • 2007
  • Existing long range piezoelectric motors with friction based transmission mechanisms are limited by the axial load capacity. To overcome this problem, a new linear piezoelectric motor using one piezoelectric actuator combined with a novel stepping mechanism is reported in this paper. To obtain both long range and fine accuracy, dual positioning control strategy consisting of coarse positioning and fine positioning is used. Coarse positioning is used for long travel range by accumulating motion steps obtained by piezoelectric actuator. This is followed by fine positioning where required accuracy is obtained by fine motion displacement of piezoelectric actuator. This prototype is able to provide resolution of 20 nanometers and withstand a maximum axial load of 300N. At maximum load condition, the positioner can move forward to a travel distance of 5mm at a maximum speed of 0.4 mm/sec. This design of nanopositioner can be used in applications for ultra precision positioning and grinding operations where high axial force capacity is required.