• 제목/요약/키워드: gerotor pump

검색결과 37건 처리시간 0.166초

제로터 펌프의 설계 및 배제용적 특성 실험 (Design of a Gerotor Pump and Experimental Investigation of Its Volumetric Displacement Characteristics)

  • 김대명;김성동;구지석;오성진;함영복
    • 대한기계학회논문집A
    • /
    • 제35권11호
    • /
    • pp.1383-1389
    • /
    • 2011
  • 제로터 펌프는 용적식 펌프로서 유압 및 수압장치에 적합하며, 다양한 분야에서 널리 사용되어지고 있다. 이러한 이유로 많은 연구자들에 의해 연구되어지고 있다. 본 연구에서는 선행연구자들에 의해 연구되어진 제로터의 이론적 설계 방법을 토대로 설계식의 타당성을 검증해보고 곡선족의 포락선으로 부터 로터 프로파일을 설계하는 방법을 설명하고 CAD기법을 이용한 계산과 실험을 통하여 설계 프로파일과 배제용적 산출 방법의 타당성을 비교 검증 하였다. 제로터 펌프의 특성실험을 통하여 성능을 확인하고 제로터 펌프의 디자인과 배제용적 산출 방법을 설명하였다.

고밀도 제로터 펌프용 신형 치형설계 및 특성해석 (New Tooth Type Design and Characteristic Analysis for High Density Gerotor Pump)

  • 정헌술;임영민;함영복
    • 드라이브 ㆍ 컨트롤
    • /
    • 제16권4호
    • /
    • pp.80-86
    • /
    • 2019
  • The gerotor type device is mainly used in low-speed, high-torque hydraulic motors, and is also applied as a small priming hydraulic pump. For this reason, many studies have been conducted to increase the efficiency of the gerotor pump. In this paper, we propose a new tooth profile design method different from the existing method. The new tooth design is made by modifying the tooth surface using the amplification function of the trajectories, created along the inner and outer rolling circles around the base circle. The shape of the mate rotor is then created using rotation simulation techniques. Such shapes are described as hypercloid. The designed hypercloid rotor is compared with the existing trochoid rotor, and the characteristics of the parameters and volumetric displacements are analyzed. Through this process, the optimum design with larger volumetric displacement than the existing rotor is achieved.

에너지보존과 토크평형을 이용한 제로터 유압 펌프/모터의 배제용적 해석 - 내·외부로터 회전 경우 - (An Analysis on Volumetric Displacement of Hydraulic Gerotor Pump/Motor using Energy and Torque Equilibrium - First Report: Case of Rotation of Inner and outer Rotors -)

  • 김성동;김대명;함영복
    • 드라이브 ㆍ 컨트롤
    • /
    • 제10권2호
    • /
    • pp.13-22
    • /
    • 2013
  • It is difficult to analytically derive a volumetric displacement formula of gerotor hydraulic pump/motor because geometric shape of rotors is complicated. An analytical method about the volumetric displacement is proposed in this work, which is relatively easy and based upon two physical concepts. The first one is energy conservation between hydraulic energy of the pump/motor and mechanical input/output energy. The second concept is torque equilibrium with respect to inner and outer rotors. The formula about the volumetric displacement is derived for the common case of inner and outer rotors rotate with respect to fixed axes. The formula is verified by comparing another analytical displacement formula, and it is numerically verified by comparing numerical results, which is calculated for geometric specification of a motor. The numerical displacement is calculated through CAD software program and MATLAB program. The proposed analytical formula can be utilized in analysis and design of hydraulic gerotor motors.

이중 제로터의 설계 및 응용 가능성에 대한 연구 (Design and Feasibility Study of Double Gerotor)

  • 이성철
    • Tribology and Lubricants
    • /
    • 제35권4호
    • /
    • pp.215-221
    • /
    • 2019
  • A gerotor set consists of two elements, an inner rotor and an outer rotor. The outer rotor has one more tooth than the inner rotor and has its centerline positioned at a fixed eccentricity from the centerline of the inner rotor. Although gerotors come in a variety of geometric configurations, all gerotor sets share the basic principle of having generated tooth profiles that provide continuous tight sealing during operation. The size of the gerotor is proportional to the number of teeth and the amount of eccentricity. The interior of an inner rotor with a large number of teeth has an enough space to include other machine elements. In this paper, the double gerotor mechanism, constructed by putting a small gerotor in the interior of a large inner rotor, is conceptualized. The double gerotor set is composed of an inner rotor, a planetary rotor, and an outer rotor. The inside profile of the planetary rotor corresponds to the outer rotor profile of the small gerotor, and the outside profile is the inner rotor profile of the large gerotor. In the double gerotor, the centers of the inner and the outer rotor are coincident because the eccentricities of two gerotors are balanced. The operation of a double gerotor is examined by analyzing the planetary motion, and a feasibility study for application of the double gerotor for hydraulic motors and pumps is performed. The double gerotor set has much application potential as a component of hydraulic systems.

회전날개 길이를 이용한 제로터 펌프/모터의 배제용적에 관한 연구 (An Analysis on Volumetric Displacement of Gerotor Pump/Motor Using Vane Length)

  • 김성동;김대명;함영복;한철호
    • 유공압시스템학회논문집
    • /
    • 제8권2호
    • /
    • pp.8-16
    • /
    • 2011
  • It is hard and complicated to analytically derive the volumetric-displacement formula of a gerotor pump/motor. Analytical formulas for calculating the volumetric-displacement are derived in this work, which is relatively easy and based upon vane lengths. The vane lengths mean the distances from axis of inner rotor or outer rotor to contact points between inner and outer rotors. Two kinds of formula were studied for two different kinematic motions of rotors. The first one is the case that outer rotor is fixed in space and inner rotor is in mixed motion of planetary revolution and rotation with respect to the spinning axis. And the second is the case that both inner and outer rotors simultaneously rotate. The proposed formula is verified through comparison with volumetric-displacement obtained from numerical CAD calculation.

지로터(2개의 타원 조합) 형상 및 포트 설계를 통한 오일펌프 성능인자 향상 (Performance Improvement of Oil Pump by Design of Gerotor (Combined Profile - Two Ellipses) and Port)

  • 곽효서;이승환;김철
    • 한국정밀공학회지
    • /
    • 제33권3호
    • /
    • pp.207-216
    • /
    • 2016
  • A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.

직동식 오일 펌프의 소음 발생 메커니즘 규명과 개선에 관한 실험적 연구 (An Experimental Study on Identification of Noise Generation Mechanism And Its Improvement in Gerotor Oil Pump)

  • 정병환;정원조;신달흔
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
    • /
    • pp.121-127
    • /
    • 2012
  • Whine noise in engine oil pump system was issued in developing an engine. Generally, A noise of engine oil pump largely are classified two cases. The first one is a gearing noise caused by relative motion of inner rotor and outer rotor. The other is fluid pulsation noise caused by oil pressure fluctuation. The aim of the paper is to identify a noise mechanism in engine oil pump and improve its Noise. Also, it suggests to the guide line on the design of oil pump.

  • PDF

사이클로이드 및 폴리서클 곡선을 이용한 내접형 기어펌프용 치형 개발 (Development of Rotor for Internal Gear Pump using Cycloid and Polycircular-arc Curves)

  • 김민수;이현우;정성윤;김철
    • 한국정밀공학회지
    • /
    • 제29권9호
    • /
    • pp.1003-1011
    • /
    • 2012
  • A new type of gerotor developed in this paper has the inner rotor designed by inserting a polycircular-arc between the hypocycloid and epicycloid curves, and we also suggest that the outer rotor be designed using the closed-form equation for the inner rotor and a method of modification. Thus, it is possible to design a gerotor for which there is no cusp and loop, as in this case undercut is prevented. We developed automated program for rotor design and calculation of the flow rate and flow rate irregularity. And we also demonstrate the superior performance of the gerotor developed in this study by analyzing the internal fluid flow using a commercial computation fluid dynamics-code (CFD).