• Title/Summary/Keyword: geometry control

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Reactor vessel head penetration J-groove welds inspection by TOFD technique (TOFD Technique을 이용한 원자로헤드 관통관 용접부 비파괴검사)

  • Kim, Wang-Bae;Lee, Yeong-Ho;Mun, Yong-Sik;Kim, Chang-Su
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.185-187
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    • 2005
  • The reactor pressure vessel head of PWR has penetrations for control rod drive mechanism and instrumentation systems. The Primary coolant water and operating temperature can cause the stress-corrosion cracking of these nickel-based alloy penetrations. It is difficult to detect and size flaws such as SCC in the reactor head penetrations using conventional W methods because of complex geometry, Therefore, the utilities are using the TOFD technique for the detection and sizing of the flaw. This study shows the correlation between the ultrasonic wave direction and the orientation of the flaw and the range of flaw depth which can be detected by the TOFD techniques.

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Experimental Investigation of Laser Spot Welding of Ni and Au-Sn-Ni Alloy

  • Lee, Dongkyoung
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.1-5
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    • 2017
  • Many microelectronic devices are miniaturizing the capacitance density and the size of the capacitor. Along with this miniaturization of electronic circuits, tantalum (Ta) capacitors have been on the market due to its large demands worldwide and advantages such as high volumetric efficiency, low temperature coefficient of capacitance, high stability and reliability. During a tantalum capacitor manufacturing process, arc welding has been used to weld base frame and sub frame. This arc welding may have limitations since the downsizing of the weldment depends on the size of welding electrode and the contact time may prevent from improving productivity. Therefore, to solve these problems, this study applies laser spot welding to weld nickel (Ni) and Au-Sn-Ni alloy using CW IR fiber laser with lap joint geometry. All laser parameters are fixed and the only control variable is laser irradiance time. Four different shapes, such as no melting upper workpiece, asymmetric spherical-shaped weldment, symmetric weldment, and, excessive weldment, are observed. This shape may be due to different temperature distribution and flow pattern during the laser spot cutting.

Highly Economic and High Quality Zinc-flake Manufacturing by High Kinetic Processing

  • Ren, H.;Benz, H.U.;Chimal V., O.;Corral G., M.S.;Zhang, Y.;Jaramillo V., D.;Zoz, H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.975-976
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    • 2006
  • The present paper is a parameter study of zinc flake production using a Simoloyer CM01 horizontal high energy rotary ball mill. The manufactured flakes have a dimension in thickness (t) < $1{\mu}m$ and diameters (d) 5-100 ${\mu}m$, consequently a ratio d/t up to 200. The flake geometry is mainly controlled by the variation of process parameters such as rotary speed of the rotor, ratio of powder/ball charge, load ratio of the system, process temperature, operating model and the quantity of process control agent (PCA). The Zn flakes were characterized by SEM, tap densitometry, laser diffraction and water coverage measurement.

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A Study on Development of Unmanned Airship for Agricultural spray (농약 살포용 무인비행선 개발에 관한 연구)

  • Kim, Keonsik;Park, Kunbum;Kim, Junghan;Lee, Sangjun;Song, Yongkyu
    • Journal of Aerospace System Engineering
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    • v.4 no.1
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    • pp.15-18
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    • 2010
  • In the hot summer manual spray work for plants would be the hardest one among the agricultural field works. Besides the physical load the possible toxication would strongly ask a way to do the job on behalf of human. Although an aircraft with sprayer could be a good candidate, the manned airplanes do not play proper roles in our country because of field geometry. Today, unmanned helicopter as expensive as 200,000 dollars can do the job with high risk of control. Therefore safe and cheap air vehicle with sprayer, if developed, could be a great help to agriculture.

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A Study on the Freeform Surface Generation Using Parametric Method (파라메트릭기법을 이용한 3차원 자유곡면 생성에 관한 연구)

  • 김태규;변문현
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.293-303
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    • 1998
  • The objective of this study is to develop a PC level freeform surface modeling system which explicitly represents information of part geometry. Surface modeler uses nonuniform rational B-spline (NURBS) function with nonuniform knot vector for the flexible modeling work. The results of this study are as follows. 1) By implementation surface modeler through applying representation scheme proposed to represent free-form surface explicity, the technical foundation to develop free-from surface modeling system using parametric method. 2) Besides the role to model geometric shape of a surface, geometric modeler is developed to model arbitrary geometric shape. By doing this, the availability of the modeling system is improved. Geometric modeler can be utilized application fields such as collision test of tool and fixture, and tool path generation for NC machine tool.

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Automatic Mesh Generation System for a Novel FEM Modeling Based on Fuzzy Theory (퍼지이론을 이용한 FEM 모델링을 위한 자동 요소분할 시스템)

  • Lee Joon-Seong;Lee Yang-Chang;Choi Yoon-Jong
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2005.04a
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    • pp.139-142
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    • 2005
  • This paper describes an automatic finite element (FE) mesh generation for three-dimensional structures consisting of free-form surfaces. This mesh generation process consists of three subprocesses: (a) definition of geometric model, i.e. analysis model, (b) generation of nodes, and (c) generation of elements. One of commercial sol id modelers is employed for three-dimensional sol id structures. Node is generated if its distance from existing node points is similar to the node spacing function at the point. The node spacing function is well control led by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Automatic generation of FE meshes for three-dimensional sol id structures holds great benefits for analyses. Practical performances of the present system are demonstrated through several mesh generations for three-dimensional complex geometry.

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Uncalibrated Visual Servoing through the Efficient Estimation of the Image Jacobian for Large Residual

  • Kim, Gon-Woo
    • Journal of Electrical Engineering and Technology
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    • v.8 no.2
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    • pp.385-392
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    • 2013
  • An uncalibrated visual servo control method for tracking a target is presented. We define the robot-positioning problem as an unconstrained optimization problem to minimize the image error between the target feature and the robot end-effector feature. We propose a method to find the residual term for more precise modeling using the secant approximation method. The composite image Jacobian is estimated by the proper method for eye-to-hand configuration without knowledge of the kinematic structure, imaging geometry and intrinsic parameter of camera. This method is independent of the motion of a target feature. The algorithm for regulation of the joint velocity for safety and stability is presented using the cost function. Adaptive regulation for visibility constraints is proposed using the adaptive parameter.

The Ascendancy of Grain Configuration on the Starting Transient of Solid Rockets

  • V.R. Sanal Kumar;Kim, Heuy-Dong;B.N. Raghunandan;Toshiaki Setoguchl
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.550-559
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    • 2004
  • Theoretical studies have been carried out to examine the influence of the grain geometry-dependent driving forces, which control the internal flow pattern of solid rockets. Numerical studies have been executed with the help of a two-dimensional code. This code solves standard k-omega turbulence equations using the coupled second order implicit unsteady formulation. It has been concluded that the grain port divergence angles have significant leverage on the formation of recirculation bubbles leading for pressure oscillations, flow separation and reattachment. In solid rockets flow reattachment will favour secondary ignition and that will add to the complexity of the starting transient prediction.

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Optimal shape design of contact systems

  • Mahmoud, F.F.;El-Shafei, A.G.;Al-Saeed, M.M.
    • Structural Engineering and Mechanics
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    • v.24 no.2
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    • pp.155-180
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    • 2006
  • Many applications in mechanical design involve elastic bodies coming into contact under the action of the applied load. The distribution of the contact pressure throughout the contact interface plays an important role in the performance of the contact system. In many applications, it is desirable to minimize the maximum contact pressure or to have an approximately uniform contact pressure distribution. Such requirements can be attained through a proper design of the initial surfaces of the contacting bodies. This problem involves a combination of two disciplines, contact mechanics and shape optimization. Therefore, the objective of the present paper is to develop an integrated procedure capable of evaluating the optimal shape of contacting bodies. The adaptive incremental convex programming method is adopted to solve the contact problem, while the augmented Lagrange multiplier method is used to control the shape optimization procedure. Further, to accommodate the manufacturing requirements, surface parameterization is considered. The proposed procedure is applied to a couple of problems, with different geometry and boundary conditions, to demonstrate the efficiency and versatility of the proposed procedure.

A Defect Free Bistable C1 SSFLC Devices

  • Wang, Chenhui;Bos, Philip J.
    • Journal of Information Display
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    • v.4 no.1
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    • pp.1-8
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    • 2003
  • Recent progress in both low pretilt and high pretilt defect free C1 surface stabilized ferroelectric liquid crystal (SSFLC) devices is reviewed. First, by numerical calculation to investigate the balance between surface azimuthal anchoring energy and bulk elastic energy within the confined chevron layer geometry of C1 and C2, it is possible to achieve a zigzag free C1 state by low azimuthal anchoring alignment with a low pretilt angle. The critical azimuthal anchoring coefficient for defect free C1 state is calculated. Its relationship with elastic constant, chevron angle as well as surface topography effect are also discussed. Second, using $5^{\circ}$ oblique SiO deposition alignment method a defect free, large memory angle, high contrast ratio and bistable C1 SSFLC display, which has potential for electronic paper applications has also been developed. The electrooptical properties and bistability of this device have been investigated. Various aspects of defect control are also discussed.