• Title/Summary/Keyword: geometry control

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A Study on Development of System for Prediction of the Optimal Bead Width on Robotic GMA Welding (로봇 GMA용접에 최적의 비드폭 예측 시스템 개발에 관한 연구)

  • 김일수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.57-63
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    • 1998
  • An adaptive control in the robotic GMA welding is employed to monitor information about weld characteristics and process parameters as well as to modify those parameters to hold weld quality within acceptable limits. Typical characteristics are the bead geometry, composition, microstructure, appearance, and process parameters which govern the quality of the final weld. The main objectives of this thesis are to realize the mapping characteristics of bead width through learning. After learning, the neural estimation can estimate the bead width desired form the learning mapping characteristic. The design parameters of the neural network estimator(the number of hidden layers and the number of nodes in a layer) are chosen from an estimation error analysis. A series of bead of bead-on-plate GMA welding experiments was carried out in order to verify the performance of the neural network estimator. The experimental results show that the proposed neural network estimator can predict the bead width with reasonable accuracy and guarantee the uniform weld quality.

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A development of move limit strategy based on the accuracy of approximation for structural optimization (구조최적설계시 근사법의 정확도를 이용한 이동한계 전략의 개발)

  • Park, Young-Sun;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1218-1228
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    • 1997
  • The move limit strategy is used to avoid the excessive approximation in the structural optimization. The size of move limit has been obtained by engineering experience. Recently, efforts based on analytic methods are performed by some researchers. These methods still have problems, such as prematurity or oscillation of the move limit size. The existing methods usually control the bound of design variables based on the magnitude. Thus, they can not properly handle the configuration variables based on the geometry in the configuration optimization. In this research, the size of move limit is calculated based on the accuracy of approximation. The method is coded and applied to the two-point reciprocal quadratic approximation method. The efficiency is evaluated through examples.

A STUDY ON DEM GENE]RATON USING POLYNOMIAL CAMERA MODEL IN SATELLITE IMAGERY

  • Jeon, Seung-Hun;Kim, Sung-Chai;Lee, Heung-Jae;Lee, Kae-hei
    • Proceedings of the KSRS Conference
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    • 2002.10a
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    • pp.518-523
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    • 2002
  • Nowadays the Rational Function Model (RFM), an abstract sensor model, is substituting physical sensor models for highly complicated imaging geometry. But RFM is algorithm to be required many Ground Control Points (GCP). In case of RFM of the third order, At least forty GCP are required far RFM generation. The purpose of this study is to research more efficient algorithm on GCP and accurate algorithm similar to RFM. The Polynomial Camera Model is relatively accurate and requires a little GCP in comparisons of RFM. This paper introduces how to generate Polynomial Camera Model and fundamental algorithms for construction of 3-D topographic data using the Polynomial Camera Model information in the Kompsat stereo pair and describes how to generate the 3-D ground coordinates by manual matching. Finally we tried to extract height information for the whole image area with the stereo matching technique based on the correlation.

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Realization of Scattering Acoustic Holography using Plane-wave Decomposition (평면파 분리 방법을 이용한 산란 음향 홀로그래피의 구현 방법론)

  • Lee, Seung-Ha;Kim, Yang-Hann
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.498-501
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    • 2006
  • When an object or objects, rigid or flexible, presents in incident sound field, the sound wave is scattered. This, we call, is scattered sound field. It, of course, depends on the amplitude and the direction of the incident sound field as well as the geometry and the surface impedance of the scatterer(object). This paper addresses the way to measure scattered sound field by using arbitrary incident sound wave. This means that the method can decompose the scattered field from measured sound field with respect to any magnitudes and directions of incident plane-waves.

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The Influence of Surface Roughness on Slice Interval Adjustment at FDM (FDM에서 SLICE INTERVAL이 시작품의 표면에 미치는 영향)

  • 하만경;전재억
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.68-74
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    • 2002
  • The FD process is analogous to the direct piston extrusion process where the cold feed filament acts as a piston extruding the molten filament from the heated liquefier through a nozzle. The extruded filament is deposited on top of futureless platform, where the liquefier and the nozzle move in X and Y direction control by computer based on the part geometry. After the first layer, the Z platform indexes down and the next layer get deposited on top of the first layer. the layer by layer building process introduces surface problem. This paper describes effect of slice interval of the parts built by fused deposition modelling rapid prototyping system.

Weight Reduction Design and the Applications (하중 감량 설계와 적용)

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.8-14
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    • 2007
  • The geometry in the weight reduction design is very required to be started from the conceptual design with low cost, high performance and quality. In this point, a topological shape fur optimization concerned with conceptual design of structure is important. The method used in this paper combines three optimization techniques, where the shape and physical dimensions of the structure and material distribution are hierachically optimized, with the maximum rigidity of structure and lightweight. As the applications, the technology of weight reduction design is applied on designs of aluminum control arm and inner panel of hood.

Kinematic Analysis of a Binary Robot Manipulator (2진 로봇 매니퓰레이터의 기구학적 해석)

  • 류길하
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.162-168
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    • 1998
  • The traditional robot manipulators are actuated by continuous range of motion actuators such as motors or hydraulic cylinders. However, there are many applications of mechanisms and robotic manipulators where only a finite number of locations need to be reached, and the robot's trajectory is not important as long as it is bounded. Binary manipulator uses actuators which have only two stable states. As a result, binary manipulators have a finite number of states. The number of states of a binary manipulator grows exponentially with the number of actuators. This kind of robot manipulator has some advantage compared to a traditional one. Feedback control is not required, task repeatability can be very high, and finite state actuators are generally inexpensive. And this kind of robot manipulator has a fault tolerant mechanism because of kinematic redundancy. This paper develops algorithms for kinematics and workspace analysis of a binary manipulator.

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Deformation of Polymer Resist in NIL Process by Molecular Dynamic Simulation (분자동역학기법을 이용한 나노 임프린트 리소그래피 공정에서의 고분자 변형모사)

  • Woo, Young-Seok;Lee, Woo-Il
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.337-342
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    • 2007
  • In this study, molecular dynamics simulation of nano imprint lithography in which patterned stamp is pressed onto amorphous polyethylene(PE) surface are performed to study the behaviour of polymer. Force fields including bond, angle, torsion, and Lennard Jones potential are used to describe the inter-molecular and intra-molecular force of PE molecules and stamp, substrate. Periodic boundary condition is used in horizontal direction and canonical NVT ensemble is used to control the system temperature. As the simulation results, the behaviour of polymer is investigated during the imprinting process. The mechanism of polymer deformation is studied by means of inspecting the surface shape, volume, density, atom distribution. Deformation of the polymer resist was found for various of the stamp geometry and the alignment state of the polymer molecules.

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Chaotic Behavior of a Double Pendulum Subjected to Follower Force (종동력을 받는 이중진자의 혼돈운동 연구)

  • 장안배;이재영
    • Journal of KSNVE
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    • v.7 no.3
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    • pp.439-447
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    • 1997
  • In this study, the dynamic instabilities of a nonlinear elastic system subjected to follower forces are investigated. The two-degree-of-freedom double pendulum model with nonlinear geometry, cubic spring, and linear viscous damping is used for the study. The constant, the initial impact forces acting at the end of the model are considered. The chaotic nature of the system is identified using the standard methods, such as time histories, power density spectrum, and Poincare maps. The responses are chaotic and unpredictable due to the sensitivity to initial conditions. The sensitivities to parameters, such as geometric initial imperfections, magnitude of follower force, direction control constant, and viscous damping, etc., are analysed. Dynamic buckling loads are computed for various parameters, where the loads are changed drastically for the small change of parameters.

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Forming Analysis on the Tubular Hydroforming of Side Member (Side Member 관재 하이드로포밍 성형해석)

  • Park J. H.;Choi Y. C.;Oh Y. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.54-58
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    • 2001
  • In recent years, hydroforming technology has been one of the most important technology in automotive industry in the points of weight saving, cost reduction and qualify improvement. However, compared with traditional metal forming technology, hydroforming has much fewer information in experience and empirical knowledge. But we don't have my sufficient time and money to produce hydroforming products using real blank directly Therefore Simulation is essential in hydrofonrung technology development. In this paper, we simulate the side member as the tubular hydroforming technology. The manufacturing process of side member' consists of pre_bending, pre_forming, and hydroforming of a thin tube. Variables such as internal pressure, end feeding, and tool geometry are optimized to improve the forming safety. And we simulate side member according to several lubricant conditions. from those simulations, we find that strain distributions can be reduced well by internal pressure and end feeding control, and lubrication is the most important thing in hydroforming process.

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