• Title/Summary/Keyword: gears

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Non-Destructive Diagnosis of Rotational Components of a Railway Vehicle Using Infrared Thermography and Pattern Recognitions (적외선열화상 이미지법과 패턴 인식을 이용한 철도차량 회전기기의 비파괴 진단)

  • Kwon, Seok Jin;Kim, Min Su;Seo, Jung Won;Kang, Bu Beong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.300-307
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    • 2016
  • The faults in railway vehicle components may result in either the stoppage of the service and the derailment of the vehicle. Therefore, it is important to diagnose and monitor the main components of a railway vehicle. The use of temperature is one of the basic methods for the diagnosis of abnormal conditions in the rotational components of a railway vehicle, such as bearings, reduction gears, brake discs, wheels and traction motors. In the present study, the diagnose of the rotational components using infrared thermography and a pattern recognition technique was carried out and a field test was performed. The results show that this method of diagnosis using infrared thermography can be used to identify abnormal conditions in rotational components of a railway vehicle.

Load capacity simulation of PTO gears for a small cultivator during rotary ditching operation (구굴 작업에 따른 소형 관리기의 PTO 기어 부하 용량 시뮬레이션)

  • Lee, Pa-Ul;Choi, Changhyun;Choi, Youngsoo;Lee, Lijung;Kim, Yongjoo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.11-11
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    • 2017
  • 지속적인 고령화 추세에 따라 여성과 고령층의 노동력이 차지하는 비율이 높아지고 있어, 사용하기 편리한 소형농기계의 요구가 증가하고 있는 실정이다. 본 연구에서 사용한 소형 관리기는 정식 작업 전 경운, 정지 등 다양한 작업이 가능한 농기계이다. 본 연구에서는 소형 관리기에 토크 측정 시스템을 구성하였으며, 작업 중 가장 큰 부하를 받는 구굴 작업 부하를 측정하였다. 또한, 작업 시 가장 직접적으로 영향을 받는 PTO (Power Take Off) 기어의 부하 용량(load capacity)을 기어 해석 소프트웨어를 이용하여 분석하였다. PTO 기어의 부하 용량은 안전율, 피로수명을 대상으로 평가하였다. 측정된 부하 데이터는 변동 하중이므로, 부하 크기와 빈도수의 규칙적인 신호로 단순화하기 위하여 레인플로우 카운팅 방법을 사용하였으며, SWT (Smith-Watson-Topper) 방법을 이용하여 공칭 토크를 계산하였다. PTO 기어의 안전율은 ISO 6336, 피로 수명은 마이너 법칙(Miner rule)을 이용하여 계산하였다. PTO의 변속 단수 총 2단이며, 5개의 스퍼 기어로 구성되어 있다. 시뮬레이션 결과, 소형 관리기의 주행 속도 또는 PTO의 회전속도 증가에 따라 PTO에서 발생하는 평균 부하가 크게 나타났다. 또한 주행 단수 및 PTO 기어 단수가 증가할수록 기어의 안전율과 피로 수명이 감소하였으며, 특히 PTO 기어의 안전율은 접촉 응력에서의 안전율보다 굽힘 응력에서의 안전율이 급격하게 감소하였다. 소형 관리기의 PTO 수명은 주행 단수 2단, PTO 단수 2단 일 때 가장 적게 나타났다. 따라서 소형 관리기의 주행 속도와 PTO 회전 속도를 저속으로 작업하는 것이 PTO 기어의 수명에 더 유리할 것으로 판단된다.

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The Development and Evaluation of the Active Gait Training System for the Patients with Gait Disorder (보행 장애인을 위한 능동형 보행훈련 시스템 개발 및 평가)

  • Hwang, S.J.;Tae, K.S.;Kang, S.J.;Kim, J.Y.;Hwang, S.H.;Kim, H.I.;Park, S.W.;Kim, Y.H.
    • Journal of Biomedical Engineering Research
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    • v.28 no.2
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    • pp.218-228
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    • 2007
  • Modem concepts of gait rehabilitation after stroke favor a task-specific repetitive approach. In practice, the required physical effort of the therapists limits the realization of this approach. Therefore, a mechanized gait trainer enabling nonambulatory patients to have the repetitive practice of a gait-like movement without overstraining therapists was constructed. In this study, we developed an active gait training system for patients with gait disorder. This system provides joint movements to patients who cannot carry out an independent gait. It provides a normal stance-swing ratio of 60:40 using an eccentric configuration of two gears. Joint motions of the knee and the ankle were evaluated with using the 3D motion analysis system and compared with the results from the multi-body dynamics simulation. In addition, clinical investigations were also performed for low stroke patients during the 6-week gait training. Results from the dynamics simulation showed that joint movements of the knee and the ankle were affected by the gear size, the step length and the length of the foot plate, except the radius of curvature of the foot guide plate. Also, the 6-week gait training revealed relevant improvements of the gait ability in all low subjects. Functional ambulation category levels of subjects after training were 2 in three patients and 1 in a patient. The developed active gait trainer seems feasible as an adjunctive tool in gait rehabilitation after stroke.

Study of Dynamic Characteristics of 2.5-MW Wind Turbine Gearbox (2.5MW 풍력발전기 기어박스 동특성 연구)

  • Kimg, Jung-Su;Park, No-Gill;Han, Ki-Bong;Lee, Hyoung-Woo
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.314-323
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    • 2014
  • In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeled using a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a 2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing's outer race for the input shaft and output shaft. As a result, the bearing's outer race for the input shaft, and the radial and axial responses were satisfied by the $1^{st}$ and $2^{nd}$ planetary gears and the $3^{nd}$ helical gear transmission error(TE), respectively. However, the output shaft support bearing's outer race responses were not satisfied with the radial response by the $2^{nd}$ TE and axial response by the $3^{rd}$ TE. To reduce the vibration, tooth modification was needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately $20{\mu}m$, and the axial response was reduced by approximately $6{\mu}m$.

Characteristic of Vibration in Windturbine System (풍력발전시스템의 진동특성)

  • Kim, Jung-Su;Lee, Hyoung-Woo;Park, No-Gill;Kim, Young-Duk;Kim, Soo-Yum;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.786-795
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    • 2011
  • This paper described the characteristic of vibration in wind turbine system including gearbox housing, gear drive, blade, generator. Especially, in planetary gear set, planet gears are supported by flexible pin. So, in planet gear, to consider not only torsional movement but also lateral movement. And include housing movement, because wind turbine system is supported by mount. To find out the characteristic of vibration, take the excitation source and study campbell diagram in operating range. Results of campbell diagram, resonances are occurred at 81.2HZ, 104.7Hz by 2nd tooth passing frequency. And resonance are also occurred at 264.5HZ, 377Hz, 424.6Hz by 3th tooth passing frequency. From the result, take vibration reduced measures.

A study on the analysis and identification of error motion in planetary gear system (유성치차장치의 회전오차 해석과 그 진단에 관한 연구)

  • 박천경;박동삼
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.43-53
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    • 1990
  • The manufacturing errors such as pitch error and run-out error in planetary gear system bring about the irregular displacement of the center of each gear, which cause the torqe variation, vibration and noise. In this study, the relation between manufacturing errors and error motions of the center of gear was analyzed, and it can be applied to identyfy the errors of gears by investigating the measured locus of the center of each gear. Also, another identification method of power spectrum estimation using FFT algorithm was introduced, which analyze the frequency of the measured error motions. The results show that the error of each gear had a corresponding unique frequency, therefore, this method proved to be more effective.

Recovery of Lost Fishing Gear in Alaska Pollack Fishing Ground of the East Coast in Korea (한국 동해안 명태어장에 분실된 폐어구수법에 관한 연구)

  • 안영일;박진영;조현정
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.37 no.1
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    • pp.9-17
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    • 2001
  • To improve the fishing environment of Alaska pollack fishing ground of the East coast in Korea, lost fishing gear were recovered from June to July 1998, May 1999 and from July to August 1999 in the sea near Goseong, Gangwon province. The lost fishing gear was recovered by grapnel. As the results, the lost fishing gear, which was consist of gill nets and traps, was produced from fishing activities, whereas most of them was the bottom gill nets. The weight of lost fishing gears was gill nets of 1,170 t and traps off 4t. The recovered gill nets decreased 12.02 t per mile from 22.74 t, in 1998 to 10.72 t, in 1999. Recovery rate of lost fishing gear was low as 38% in 1998, 41.9% in 1999 and CPUE was 11.27 t/trial in 1998, 7.48 t/trial in 1999. The recovery of lost fishing gear in fishing ground by using grapnel was considered as a useful method.

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Catches comparison according to the codend mesh size of stow net on anchor in the West Sea of Korea (서해안 안강망의 끝자루 망목크기에 따른 어획 비교)

  • Cho, Sam-Kwang;Park, Chang-Doo;Kim, Hyun-Young;Kim, In-Ok;Cha, Bong-Jin
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.46 no.1
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    • pp.1-9
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    • 2010
  • Experimental fishing was carried out to compare fishing status according to the codend mesh size (raschel, 15mm, 25mm, 35mm, 45mm) of stow net on anchor in the coastal waters of Seocheon after manufacturing five kinds of fishing gears and commercial fishing boat (7.93 tons) was used for it. Total catches of raschel, 15mm, 25mm, 35mm, 45mm codend were 816,949g, 203,994g, 1,405g, 51,576g, 194g in September and 40,545g, 66,974g, 14,692g, 12,647g, 12,655g in October. Dominance species were anchovy (Engraulis japonicus) in raschel codend, largehead hairtail (Trichiurus lepturus) in 15mm and 35mm in September, and the amount of catches was very small in 25mm and 45mm codend due to the fishing gear damage. In October, dominance species were anchovy and beka squid (Loligo beka) in raschel, 15mm, 25mm codend, and cuttlefish (Sepia esculenta) and beka squid were mainly caught in 35mm and 45mm codend. In addition, total length of anchovy and cardinal fish (Apogon lineatus) were increased according to the increase of codend mesh size but there was no difference in the mantle length of cuttlefish and loligo beka.

Development of Anti-Rolling Demo System for Mobile Harbor Using Maglev Type AMD (자기부상방식 AMD를 이용한 모바일 하버용 횡동요 저감 데모 장비의 개발)

  • Park, Cheol-Hoon;Ham, Sang-Yong;Kim, Byung-In;Lee, Sung-Whee;Park, Hee-Chang;Cho, Han-Wook;Moon, Seok-Jun;Chung, Tae-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.40-47
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    • 2011
  • Mobile harbor which is a novel concept of ocean transportation to bring the containers from the cargo ship waiting on the ocean away is being focused now. To provide the mobile harbor with the stable loading/unloading condition, it is necessary to develop the oscillation mitigation technologies such as anti-rolling system. Anti-rolling system using AMD(Active Mass Driving) has merits that it can handle the disturbances more actively and mitigate the rolling oscillation faster than other type anti-rolling system. However, rack-and-pinion type AMD has problems such as big friction noise from gears and motor, wear and tear, and continuous maintenance. In this paper, novel anti-rolling system using Maglev type AMD for mobile harbor is suggested in order to resolve the problems caused by the friction. This novel anti-rolling system doesn't make any friction because it supports the moving mass by using magnetic levitation force and moves it by using propulsion force from the linear motor. The demo system of the novel anti-rolling system using maglev type AMD has been developed in order to investigate its feasibility. This paper presents the procedures and results of development of this demo system.

Development of a Design System for Multi-Stage Gear Drives (2nd Report : Development of a Generalized New Design Algortitm

  • Chong, Tae-Hyong;Inho Bae
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.2
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    • pp.65-72
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    • 2001
  • The design of multi-stage gear drives is a time-consuming process, since on includes more complicated problems, which are not considered in the design of single-stage gear drives. The designer has th determine the number of reduction stages and the gear ratios of each reduction state. In addition, the design problems include not only the dimensional design but also the configuration design of gear drive elements. There is no definite rule and principle for these types of design problems. Thus the design practices largely depend on the sense and the experiences of the designer , and consequently result in undesirable design solution. We propose a new generalized design algorithm to support the designer at the preliminary design phase of multi-stage gear drives. The proposed design algorithm automates the design process by integrating the dimensional design and the configuration design process. The algorithm consists of four steps. In the first step, a designer determines the number of reduction stage. In the second step. gear ratios se chosen by using the random search method. In the third step, the values of basic design parameter are chosen by using the generate and test method. Then, the values of other dimension, such ad pitch diameter, outer diameter, and face width, are calculated for the configuration design in the final step. The strength and durability of a gear is guaranteed by the bending strength and the pitting resistance rating practices by using the AGMA rating formulas. In the final step, the configuration design is carried out b using the simulated annealing algorithm. The positions of gears and shafts are determined to minimize the geometrical volume(size) of a gearbox, while satisfying spatial constraints between them. These steps are carried out iteratively until a desirable solution is acquired. The propose design algorithm has been applied to the preliminary design of four-stage gear drives in order to validate the availability. The design solution have shown considerably good results in both aspects of the dimensional and the configuration design.

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