• Title/Summary/Keyword: gears

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Vibration Reduction for the High-Speed EMU under Development (동력분산형 고속전철의 진동저감기술 연구)

  • Shin, Bum-Sik;Chun, Kwang-Wook;Choi, Yeon-Son
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1154-1159
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    • 2008
  • Type of the high-speed train under development has been decided to be EMU(electric multiple Units) following the trend of the times, which is weak for vibration and noise due to the distributed traction unit of motors and gears than that of the articulated high-speed train. Also, passengers may feel uncomfortable at high-speed running due to the various vibration of vehicle itself and bogie, especially due to hunting, snake motion of the high-speed train. In this paper, explained was the program to develop the high-speed EMU at every step of basic and detail design and running test, predict and try to reduce the vibration.

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Vibration Analysis of Geared Rotor System (기어전동 회전축계의 진동해석)

  • Kim, K.D.;Kim, Y.H.;Yang, B.S.;Lee, S.J.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.60-67
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    • 2000
  • As the speed of rotating machines increases and also their weight decreases, the coupling between lateral and torsional vibrations must be considered. In the past, rotordynamics and geardynamics have tended to treat the lateral and torsional vibrations of the system elements as separate and decoupled mechanisms. In the paper, the coupled lateral-torsional free and forced vibration of rotors trained by gears is analyzed using finite element method. Also the complicated variation of the meshing stiffness as a function of contact point along the line of action is estimated correctly. The gear mesh model is assumed to be linear with constant average mesh stiffness.

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Preform Design in forging of Spline of Side Gear by the FEM (강소성 유한요소법의 역추적기법을 활용한 차동사이드기어의 스플라인 성형에 관한 연구)

  • 김상현;강범수;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.129-136
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    • 1994
  • Differential side bevel gears have been produced by machining process, but recently cold forging process for the bevel gear is under development in domestic industry. This study presents the possibility to form not only bevel gear but also spline gear at the same time using the experiment and numerical analysis. The preform shape is designed to form both bevel gear and spline gear simultaneously by the backward tracing scheme of the rigid-plastic finite element method(FEM). The experimental results confirm that the numerically-designed preform is satisfactory to form both bevel gear and spline gear. It is noted that the backward tracing scheme is helpful in designing preforms.

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Effects of Shot Peening on Crack Growth Resistance in Carburized Gears (침탄치차의 쇼트피닝처리가 크랙진전억제에 미치는 영향)

  • 류성기;정인성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3227-3235
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    • 1994
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a carburized gear tooth and its application to the fatigue crack propagation problem. A practical method is proposed on the basis of the assumption that the residual stress is caused by the difference of volume expansion in the case and the core, and the influence of both the reduction of retained austenite and the strain due to shot peening are considered. The evaluated residual stress is close to the measured stress, though the surface stress is rather overestimated. The stress intensity factor is computed by the influence function method, and it is shown that the factor is decreased by the residual stress in shot peened gear tooth. The shot peening is fairly effective to the reduction of fatigue crack growth rate. The crack propagation is simulated and the resistance due to shot peening is quantitatively demonstrated and discussed.

Development of the Sub Gear for the Scissors Gear System for Automobile Engines

  • Nakazawa, Katsuhito;Nagata, Toshihiko;Motooka, Naoki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.756-757
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    • 2006
  • P/M enables the economical production of components for many kinds of gears. Functionally, the sub gear requires high tooth accuracy and bending fatigue strength. The whole tooth profile was sized after sintering to satisfy the gear tooth accuracy specification. The part was redesigned to reduce machining requirements. The required bending fatigue strength was achieved through appropriate material choice and induction of compressive residual stress by shotpeening after carburizing. The P/M sub gear replaced a forged steel gear, satisfied performance requirements, expanded the use of P/M applications and provided over 30% cost reduction.

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Gear Train Design of 8-Speed Automatic Transmission for Tractor (트랙터 8단 자동변속기 기어 열 설계)

  • Jung, G.H.
    • Journal of Drive and Control
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    • v.10 no.2
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    • pp.30-36
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    • 2013
  • Tractor is a farm vehicle that is designed to provide a high tractive effort at low speed. It is used for versatile agricultural tasks such as hauling a trailer, tillage, mowing and construction work. Most older tractors use a manual transmission. However, as the intensity of work increases, tractors equipped with automatic transmission become popular due to the work convenience. In order to give the operator a large degree of control in field work, 24 gears with automatic 8-speed and manual 3-speed are arranged in transmission. This paper deals with the gear train that is designed for 8-speed automatic transmission by the engagement of multi-disk clutches. The gear ratio for each speed as well as power transmission mechanism is analyzed through velocity analysis. In addition, constraints of mesh gear ratio are derived by investigating the power flow path in velocity diagram for the given 8-speed gear ratio.

The Effects of Goal-setting on Eco-driving Behaviors (목표 설정이 에코 드라이빙 행동에 미치는 효과)

  • Choi, Shin-Jeong;Lee, Kye-Hoon;Choi, In-Sub;Oah, She-Zeen
    • Journal of the Korean Society of Safety
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    • v.26 no.6
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    • pp.124-129
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    • 2011
  • The purpose of this study was to examine the effects of goal-setting on Eco-driving behaviors. An additional purpose was to examine whether setting goals on target behaviors had spread effects on non-target eco-driving behaviors. Three office workers who drive regularly participated in this study. An AB multiple baseline design was adopted. After baseline (A), participants set goals on two or three target behaviors(e.g., over speeding, put the gears in neutral, extreme acceleration) (B). Results showed that goal-setting was effective in increasing the targeted eco-driving behaviors. In addition, most of the non-target eco-driving behaviors(e.g., extreme break, extreme acceleration) increased.

A Study on the Relation Between Backlash and Tooth Contact for Optimization of the Conical Gear Marine Gearbox (선박용 코니칼 기어 감속기의 최적화를 위한 백래쉬와 물림에 관한 연구)

  • Kang, Jai-Hwa;Zhang, Qi;Ahn, In-Hyo;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.52-60
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    • 2011
  • Korea is the best country for ship-building. But nowadays, the speedboat and yacht are not mostly developed yet. For the sleek lines of ship, more innovative transmission system should be obtained in the ship industry. In general, marine transmissions often use the straight shafts and the helical gears. So it makes problem that engine-room requires large space. In this case, conical gear is the best solution for this. Until now, technology of conical gear is not generalized, but it will be increased more through many applications. So, in order to get conical gear design technology by ourselves, this thesis is conducted. This paper was written to gain useful information of marine gearbox design applied conical gear through the measurement of backlash, computer analysis and tooth contact test of helical conical involute gear pairs.

A study on properties of sector gear for seat recliner (Seat recliner용 sector gear의 fine blanking에 관한 연구)

  • Kim, Chang-ho;Kang, Soo-ho;Lee, Kwan-young;Nam, Ki-woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.99-105
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    • 2010
  • This study was performed to solve the breaking problem in the fine blanking(FB) process of sector gears for car seat recliner using nickel chrome molybdenum steel(SNCM220) plate. The optimal design of embossing circle is changed to oval with labors' experiences and finite element analysis. The maximum principal stress and effective strain in a forming process are analyzed by commercial finite element software to solve the problems in embossing stage of FB process. As a result of FE analysis, the maximum principal stress in forming is lower than yield point of material. It is shown from experiments in the modified die that the formed gear does not break in embossing stage.

A Study on the Flexural and Torsional Vibration of Two Stage Gear System (2단 치차장치의 굽힘과 비틀림 진동에 관한 연구)

  • 정태형;최정락;이정상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.99-104
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    • 1999
  • In this paper, dynamic behavior of a two stage gear train system is analyzed. This system consists of three shafts supported by ball bearing at the ends of them and two pairs of spur gear sets. For exact analysis, the meshing tooth pair of gears is modeled as spring having time-dependent meshing stiffness and damping. The result of this analysis is compared to that of analysis using other model of spring having mean mesh stiffness. The effect of the excitation force by the imbalance of a rotor of a motor on the vibration of a gear train system is also analyzed. Finally, the change of a natural frequency of the whole system due to the change of an angle between three shafts is compared in each case, and from this analysis, the avoiding angle for design is advised.

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