• Title/Summary/Keyword: gearing

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Hybrid Representations for Enveloping Modeling in Gearing

  • Voznyuk, Roman
    • International Journal of CAD/CAM
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    • v.3 no.1_2
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    • pp.13-17
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    • 2003
  • Hybrid method of representing geometric entities as combination of boundary (B-rep) and functional (F-rep) representations is presented which can be used as a basis of solid modeling kernel. It contains whole functionality of classic B-rep kernel, and also supports enveloping (sweep of solid body). Principles and keysolutions are considered. Example of a real task that comes from gearing is provided.

Interference and Efficiency analysis of 2K-H I Type Differential Gear Unit

  • Kim, Yeon-Su;Park, Sang-Hoon
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.5-14
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    • 2000
  • In the design of epicyclic gearing, the analysis of interference and mechanical efficiency is an important index. As an applied way, epicyclic gearing can be used for planetary gear drive and differential gear unit. In case that one of its components is fixed with intend, it is called planetary gear drive. On the contrary, in case that no component is fixed, it is called differential gear unit. In this paper, various design constraints and interferences are defined for 2K-H I type epicyclic gearing which is a basic arrangement of diverse epicyclic gearings. And various interferences are analyzed, and mechanical efficiency is calculated in case that 2K-H I epicyclic gearing is used for a differential gear unit as the change of gear ratio, cutter pressure angle, addendum modification coefficient. As that results, trend of mechanical efficiency is investigated in the ranges of addendum modification coefficients which would not lead to interferences, and the optimal range of addendum modification coefficient which can generate the maximum mechanical efficiency are presented. In order to prove results of theoretical efficiency analysis, experimental studies are performed.

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The Development of Walking Tractors for Asian Agriculture

  • Phongsupasamit, Surin;Sakai, Jun
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1102-1109
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    • 1993
  • This paper describes the research and development of Walking Tractors and Tillage Implements for Phase I (1991-1992) . The project consists of : (1) the study and need for the development of the walking tractors for Thailand and other Southeast Asian countries ; (2) the comparison in the use of the walking tractors and their transmission systems that are made in Thailand and aborad : and (3) the design of future walking tractors for Asian farmers in developing countries. The design of the walking tractors is concentrated to provide the ease to farmers, especially the elderly and female which will play an important role in the future agriculture of Thailand due to the lack of manpower. In addition , the design of the walking tractors is also aiming for small-scale farmers, the majority that have limited land capital. The walking tractors consist of several components but the most important one is the " Transmission System" . Thus, the research is concentrated in the devel pment an design of the a new transmission system. The new machine , currently developed, is named after the Chulalongkron University as " Chular Walking Tractor " , model SPJS -60. The tractor uses a 6-7 horsepower diesel engine with three forward gears and one reverse gear. The tractor also uses the latest gearing technology so called planetary gearing system with steering clutches system that never been used in any earlier model. The advantages of the planetary gearing system are : (1) the final drive gear can be small, and can be designed to provide higher strength with less wearing resistance, (2) the system eliminates a shaft which is used in other systems, thus reduces the weight and the manufacturing cost . Furthermore, the Chular Walking Tractor has an additional power take off shaft that can be used or linked with other standard agricultural implements.

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A Study on Development of Railway Reducer for Low Noise/Vibration (소음/진동을 고려한 철도 감속기 개발에 대한 연구)

  • 이형우;박노길
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.130-137
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    • 2004
  • A dynamic model of railway reducer is developed by the lumped parameter method. The model accounts for shafts, bearings flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Vibration/noise analysis as well as strength of gear teeth, and bearing life are considered. Excitation forces of railway reduction are considered as the mass unbalance of the rotors, misalignment and a function of gear transmission error which comes from the modified tooth surface. A campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the operating speed, there are not the critical speed. The program which can be used to analyze and predict vibration/noise characteristics by mass unbalance, misalignment and gear transmission error of railway reduction is developed with this system model.

Development of Reducer for Generating Facility of Electric Power for Low Noise/vibration (소음/진동을 고려한 발전설비용 감속기 개발)

  • Lee, Hyoung-Woo;Park, Chul-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.73-82
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    • 2008
  • A dynamic model of reducer for generating facility of electric pourer having bevel gear pair and planetary gear train is developed by lumped method. The model accounts for the shaft and bearing flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Vibration/noise analysis as well as strength of bevel gear pair and planetary gear train are considered. Exciting forces of high reducer for generating facility of electric power areconsidered as the mass unbalance of the rotors, misalignment and a function of gear transmission error. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the operating speed, there are not critical speed.

Classification of Geared Motor Noise Using a Cepstrum and Comb Lifter Analysis

  • Lee, Min-Hwan;Kang, Dong-Bae;Kim, Hwa-Young;Ahn, Jung-Hwan
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.45-49
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    • 2007
  • A gearing system emits inconsistent noises from the impact of gear teeth when defects are present, but it is not easy for a noise inspector on a production line to distinguish defective products objectively. Since customers constantly complain about various noises from geared motors, it is desirable to devise an analytical technique to classify motors. However, it is difficult to separate inconsistent noises due to defective gears from the overall noise produced by a geared motor using a general signal processing method such as a FFT because low frequency impulse signals have a tendency not to appear in the frequency domain. In this paper, we propose a method that can be used to obtain more objective estimates and measurements of inconsistent noises from a gearing system. The proposed method makes use of the cepstrum domain with an applied autocorrelation and comb lifter, followed by a domain inversion.

Vibration Characteristic Study of Bevel Geared System Using Transfer Matrix Method (전달행렬법을 이용한 베벨기어 시스템의 진동특성연구)

  • Lee, Hyoung-Woo;Bae, Myung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.118-126
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    • 2008
  • A new approach to the critical speed calculation of general multi-mesh gear chain system included bevel gear is presented. A transfer matrix mode! based on Hibner's branch method is developed and the natural properties of the branched rotor system are calculated with using the ${\lambda}$-matrix formulation. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the neighborhood of the operating speed, there are the two critical speeds amplifying the first mode and the eighth mode.

Temperature Characteristics of High Speed Angular Contact Ball Bearing (고속 앵귤러 컨택트 볼 베어링의 온도특성)

  • Hyeon, Jun-Su;Park, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.96-101
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    • 2001
  • This paper shows the temperature characteristics of a high speed angular contact ball gearing which is 7004C type with ISO P2 tolerance class. A built-in motor type high speed spindle which adopts an oil-air lubrication system was used to measure the temperature rise up to 60,000rpm. The gearing temperature was measured using thermocouples that were attached to the outside surfaces of the outer rings. The result showed that the continuous test method which was suggested in this paper is more effective than on and off method and the lubrication oil supply rate should be reduced in high speed rolling bearings as long as the seizure does not occur. And the result were confirmed that the bearings packed with ceramic balls are superior to those with steel balls in temperature characteristics.

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A Study on Dynamic Characteristics by Gearbox of High-speed Pump (고속 펌프용 증속기의 동특성에 관한 연구)

  • Lee, Dong-Hwan;Lee, Hyeong-U
    • 연구논문집
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    • s.31
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    • pp.65-75
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    • 2001
  • A dynamic model of pump having one step gearbox and two step gearbox is developed by the lumped parameter method. The model accounts for shafts, ball bearings and journal bearings flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Excitation forces of pump having one step gearbox and two step gearbox are considered as the mass unbalance of the rotors and gear transmission error which comes from the modified tooth surface. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered, shows that there are no critical speeds at the operating speeds. One step and two step gearboxes are manufactured and are estimated for vibration/noise, lubrication and performance.

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Noise Analysis of Geared Motor using Cepstrum and Comb Lifter (Cepstrum과 Comb Lifter를 이용한 기어드 모터의 소음 분석)

  • Lee Min Hwan;Kang Dong Bae;Kim Hwa Young;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.72-79
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    • 2005
  • Gearing system emits inconsistent noise from gear teeth impact in case of gear defects. But, it is not easy for inspection operator in production line to distinguish objectively the defective product. Therefore, customer complains continuously bad noise of the geared motor. Because impulsive signal at low frequency has a tendency not to appear in frequency domain, it is difficult to separate the gear inconsistent noise of defective gear from overall geared motor's noise using general signal processing method such as FFT. In this paper, the method to estimate more objectively the inconsistent noise of gearing system and to measure the quantities is suggested. Suggested method uses Cepstrum, Autocorrelation, Comb Lifter and Inverse Cepstrum by turns to make objective quantities about noise level.