• Title/Summary/Keyword: gear reducer

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Characteristic Study of a Magnet Gear Speed Reducer with a Unified Harmonic Modulator (일체형 고조파 조절기를 갖는 마그네트 기어 감속기의 특성 연구)

  • Lee, Sang Jun;Jung, Kwang Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.348-354
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    • 2015
  • Using a magnetic gear, the speed and torque of the driving axis can be decreased and increased, respectively, similar to a mechanical speed reducer. In particular, because the driving side can be isolated mechanically from the load side, the magnetic gear was developed for application with environmental constraints. Of the existing topologies used for the magnet gear, the filtering method of a specified magnetic component is the most competitive. In this paper, a novel unified harmonic modulator is applied to filter the specified component. The torque conversion method using this modulator is described in detail, and the key factors of the modulator are derived from the influence on the resulting torque. The experimental setup was constructed and its torque transmission efficiency measured for varying loads. The transient characteristic from an excessive load is compared with the theoretical simulation.

A Study on Noise Reduction for the Driving System of a Forklift (지게차 구동부의 소음 진동 저감에 대한 연구)

  • Kim, Woo-Hyung;Hong, Il-Hwa;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.80-86
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    • 2008
  • In this study. the noise sources were identified and the noise and vibration were reduced for an industrial forklift. To identify the noise sourses, noise signals were measured by a microphone on a driver seat and these signals were analyzed with a waterfall plot. For this purpose, the gear mesh frequencies from the gear box of a reducer were not only investigated but noise/vibration sourses of an electric motor were also examined. Furthermore, the frequency response functions were obtained to confirm the vibration and noise sourses. It was found that severe vibration and noise were generated in the casing and the connecting part of the reducer. The severe vibration and noise could be reduced by a structure modification.

A Study on the Noise and Vibration Diagnostic of the Industrial Robot Reducer (산업용 로봇 감속기의 소음 진동 평가에 대한 연구)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.875-878
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    • 2004
  • The noise and vibration diagnostic of the industrial robot reducer is ultimately the purpose. We evaluated a noise and vibration tendency of the industrial robot reducer to be made in the outside (RV reducer) through the experiment. Also, we compared the RV reducer to the industrial robot reducer (RD reducer) in the domestic. We measured the noise level with the sound level meter and analyzed the vibration tendency with the waterfall plot. Through the comparison of RV reducer and RD reducer diagnose the industrial robot reducer. We guessed the improvement direction of RD reducer. (The domestic's industrial robot reducer).

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A Study on Shape Design Method by Instant Velocity Centers of Rotating Outer-Ring Type Epicycloid Plate Gear (순간속도중심을 이용한 외륜회전형 에피사이클로이드 판기어의 형상설계법에 관한 연구)

  • 장세원;신중호;권순만;윤호업
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1398-1401
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    • 2004
  • This paper proposes a new approach for the shape design of the rotating outer-ring type epicycloid plate gear by using instant velocity center. First, this method defines the instant velocity centers for rotating outer-ring type epicycloid plate gear and calculates the contact angles and the contact points by using the geometric relationships and the kinematic properties of the reducer. Second, it generates the full shape of the cycloidal plate gear. Finally, the paper develops CAD-program for construction of the design automation using the proposed method. This CAD-program is developed to have the functions of the friendly user interface and the simulation of the real operation for the cycloid reducer.

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Characteristic Analysis of Non-Contact Reducer for Electric Vehicles using Arago Disc Effect (아라고 원판 효과를 이용한 전기자동차용 비접촉 감속기의 특성 분석)

  • Goon-Ho Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_3
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    • pp.1223-1231
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    • 2023
  • In the case of internal combustion engine vehicles, transmissions are essential for various reasons, such as vehicle starting and speed control. However, in the case of electric vehicles, unlike internal combustion engine vehicles, a transmission is not necessarily required. Of course, considering the efficiency of electric vehicles, a transmission is necessary, but installing the existing transmission as is has the opposite effect due to increased vehicle weight, so it has not been considered so far. In this paper, a non-contact reducer type using the Arago disc effect is proposed rather than a transmission using a conventional gear train, and the aim is to examine whether this can increase the driving efficiency of electric vehicles while minimizing weight. In addition, the effectiveness of the proposed reducer will be verified by manufacturing and testing it.

Analysis of the Relation Between Machining Accuracy of Internal Gear and Noise in Reduction Gears (감속기 내부 기어의 가공정밀도와 구동간 소음의 연관특성에 관한 연구)

  • Park, Sung-Pil;Kim, Woo-Hyung;Chung, Jin-Tai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.537-543
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    • 2012
  • In this study, we experimentally investigate a noise mechanism related to the machining accuracy of the reducer in the driving state. We fabricate a planetary reducer and four types of gears for use in the planetary reducer. We use signal analysis to determine the noise and vibration of the reducer at different motor speeds; the motor speed is increased from 0 rpm to the maximum speed in a stepwise manner. In addition, we obtain the sound level by using a sound level meter. The machining accuracy of gears is evaluated by public organizations, Korea Testing Laboratory (KTL), on the basis of the Japanese Industrial Standard (JIS). We analyze and compare the results with the noise and vibration of the reducer.

Finite Element Analysis for the Behavior of the Casing of a Pulverizer Mill Planetary Gear Reducer (석탄 분쇄기용 유성감속기 케이싱의 거동에 관한 유한요소해석)

  • Seo, Ji-Hwan;Kim, Seon-Jin;Jung, Min-Hwa;Kim, Byung-Tak
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.34-39
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    • 2014
  • In this study, the structural analysis and the modal analysis are conducted to investigate the stress level, the deformation characteristics and the natural modes of the casing of a planetary gear reducer for a 800kW grade pulverizer mill. The casing is subjected to the load, 2800 kN, from the lump coals in the pulverizing process. Because of the symmetry, the half portion of the reducer casing is modeled for the stress analysis. But the full model is used to find out the eigenvalues and natural modes for the modal analysis. The contact conditions are applied between the thrust pad bearing and the adjacent contacting parts. The results shows that the casing structure has the sufficient strength and stiffness to support the load under consideration. ANSYS version 15 is employed to perform the numerical study.

Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer (2단 유성기어 감속기의 후부기어 치형수정에 관한 연구)

  • Jeon, Min-Hyung;Kim, Lae-Sung;Noh, Seung-Yoon;Zhen, Qin;Choi, Chang;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.