• Title/Summary/Keyword: galling

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An Experimental Study on the Proper Supply Method of Metal Cutting Coolant (절삭유 공급 방식의 최적화를 위한 실험적 연구)

  • 강재훈;송준엽;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.977-980
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    • 2004
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the life of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface, reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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EFFECT OF COMPRESSIVE RESIDUAL STRESS FOR CORROSION PROPERTY OF SUP-9 STEEL USING AS SUSPENSION MATERIAL

  • Park, K.D.;Ki, W.T.;Shin, Y.J.;Ryu, H.J.
    • International Journal of Automotive Technology
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    • v.8 no.3
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    • pp.343-349
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    • 2007
  • One of the useful technologies for light-weightening of components required in the automobile and machine industry is to use high strength materials. To improve material properties, the carbonizing treatment, nitrifying treatment, and shot-peening method are representatively applied. However, the shot-peening method is generally used to remove surface defect on steel and to improve the fatigue strength of the surface. Benefits of shot-peening are increasing resistance against fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this paper, the effect of shot-peening on the corrosion of SUP-9 steel immersed in a 3.5% NaCl solution and corrosion characteristics from heat treatment during the shot peening process has been investigated. The immersion test was performed on four kinds of specimens. Corrosion potential, the polarization curve, residual stress etc. Were analyzed from the experimental results.

A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Study of Frictional Behavior of AZ31B Mg Alloy at Elevated Temperature (AZ31B 마그네슘 합금의 온간 마찰 특성 연구)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.27 no.3
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    • pp.160-164
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    • 2018
  • The success of warm forming of Mg alloy sheets is very dependent on its frictional behavior at elevated temperatures. The effects of contact pressure and sliding length on the frictional characteristics of AZ31B Mg alloy sheet were investigated at elevated temperature and at room temperature. The contact pressure range for the friction test was determined through FE analysis of the roof panel which is a candidate for Mg alloy application. According to the experimental results, the frictional behavior of the Mg alloy sheet is equally highly influenced by both sliding length and contact pressure at room temperature. At elevated temperatures, however, the sliding length has a more dominant influence on the frictional characteristics of the Mg alloy sheet than the contact pressure, if the contact pressure is lower than a certain level.

Effect of Thermal Oxidation Coating on the Hot Forging Process of High Strength Ti-6Al-4V Bolt (Ti-6Al-4V 고강도 볼트의 성형성에 미치는 표면산화효과)

  • Kim, Jeoung-Han;Lee, Chae-Hoon;Hong, Jae-Keun;Kim, Jae-Ho;Yeom, Jong-Taek
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.251-255
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    • 2009
  • Since fastener bolt for airplane require high specific strength and corrosion resistance, Ti-6Al-4V alloy is widely used. However, the Ti-6Al-4V bolt is generally manufactured by cutting and rolling because of their poor workability. The aim of present work is to develop hot forming technology for high strength Ti-6Al-4V. Various heat-treatments were applied to specimen in order to increase hot-workability and prevent galling with die. Multiple forging were simulated with FE code to determine optimum process parameters including specimen temperature, strain rate, local strain, and thermal shrinkage. Forged samples were heat-treated again to increase their mechanical properties.

Failure Analysis of Metallic Components (금속소재 부품의 고장분석 사례)

  • Song Jin-Hwa;Hong Ki-Jung;Chang Chang-Hwan;Kim Young-Sub
    • Journal of Applied Reliability
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    • v.6 no.1
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    • pp.51-61
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    • 2006
  • Failure analyses were conducted on a crank shaft and a chock liner by using X-ray diffraction, optical microscopy and SEM/EDS techniques. In the crank shaft, a crack developed where a maximum tensile stress coincided with band structure formed by hot forging. The maximum tensile stress was observed to originate from volume expansion during high frequency induction heat treatment and the band structure to develop between upper and lower dies during hot forging. In the chock liner, the wear mechanism varied with the chemical affinity and hardness of liner material relative to friction pair of housing liner. Brass of low chemical affinity and hardness compared to housing liner showed uniform adhesive wear. STS 304 and STS 420J2 of high chemical affinity showed galling and scoring respectively.

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CVD 방법으로 코우팅된 공구들의 생산과 응용

  • Kim, Eun-Pyo
    • Journal of Surface Science and Engineering
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    • v.20 no.2
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    • pp.77-85
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    • 1987
  • 최근 10년간 공구의 耐마모 코우팅 분야는 급속한 발전을 하여 왔다. 처음에는 초경 합금 인서트를 TiC로 단층 코우팅하였다. 코우팅 효과를 고려함에 따라 TiC, Ti(C,N), TiN으로 코우팅하게 되었고 또한 $Al_2O_3$ 코우팅도 많이 사용하였다. 처음의 코우팅은 공정작업의 어려움으로 극히 어려웠으나, 밀링작업에 대한 코우팅은 발달하여 왔다. 그림1.은 선반가공과 밀링작업을 하기 위한 초경 합금 인서트를 공구지지대로 지지하고 코우팅 한 것이다. 코우팅의 발전은 공구 코우팅과 강의 마모부분에 코우팅 하는 것으로 많이 발전하였다. 현재 CVD방법이 코우팅에 쓰이고 있으며 저온에서 강에 코우팅하는 작업에는 PVD방법을 도입하기에 이르렀고, 공구의 수명은 3~10배 증가하였으며 코우팅의 효과는 아래와 같이 요약된다. 1. 마찰력 감소, 열발생 감소, 절삭력 감소 2. 고속 절삭시 공구의 표면과 칩사이 확산 감소(코우팅은 확산 장벽으로 작용함) 3. 갤링(galling)을 막아줌. 공구의 수명 연장과 여러분야에 사용하기 위한 최적의 요구 조건은 다음과 같다. -공구재와 접촉시 화학적 안정성 -耐 산화성 -耐 마모성 -갤링의 방지 -耐 충격성 耐 열주기 -모재에 대한 코우팅 재의 충분한 접착성.

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Control Effects of Imicyafos GR against Two Species of the Root-knot Nematodes (Meloidogyne incognita and Meloidogyne hapla) (살선충제 Imicyafos 입제의 2종 뿌리혹선충에 대한 방제 효과)

  • Kim, Hyeong Hwan;Jung, Young Hak;Kim, Dong Hwan;Ha, Tae Ki;Yoon, Jung Beom;Park, Chung Gyoo;Choo, Ho Yul
    • The Korean Journal of Pesticide Science
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    • v.19 no.2
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    • pp.101-105
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    • 2015
  • Efficacy of novel nematicide, imicyafos GR was evaluated against two species of the root-knot nematodes in pot and greenhouse conditions. When tested in pots, the population of Meloidogyne incognita and M. hapla was reduced sixty days after treatment, with mortality rate of 91.5% and 90.6%, respectively. Suppression effect of imicyafos GR on root galling in tomato was tested. The number of root galls caused by M. incognita and M. hapla was reduced 60 days after nematode inoculation, with the efficacy of 94.2% and 95.1%, respectively. Under greenhouse conditions planted with watermelon, melon, cucumber, and tomato, the efficacy of imicyafos GR on M. incognita persisted up to 60 days after treatment, showing 90% of control efficacy. Moreover, the number of root galling was more reduced than fosthiazate treatment, with the potential as a control agent.

Evaluation for Biocontrol Potentials of Nematophagous Fungi against Root-knot Nematode (뿌리혹 선충에 대한 선충 천적 기생균의 생물적 방제 효과)

  • 정미정;장성식;김희규;박창석;추호렬
    • Korean journal of applied entomology
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    • v.32 no.4
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    • pp.382-388
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    • 1993
  • Five nematophagous fungi, Arthrobotrys arthrobotryoides, A. conoides, A. oligospora, Dactylella lobata and Fusarium oxysporum were evaluated for nematicidal effect on Meloidogyne hapla in greenhouse. Treatment of nematophagous fungi reduced the root galling by M. hapla and increased red-pepper growth in naturally infested pot soil. Number of galling were significantly less inall pots in 4 different inoculum densities of 5 nematophagous fungi compared to untreated plots. Especially, treatment of F. oxysprum resutled significant reduction of root gall of red-pepper. The increased shoot growth was significantly higher in pretreated plots by A. arthrobotryoides, A. conoides, A. oligospora, D. lobata and F. oxysporum at inoculum concentration of 1:100 but other treatments were not significantly increased shoot growth. Two promising fungi, D. lobata and F. oxysporum were selected in greenhouse test and in vitro results of previously experiment and applied to field plot naturally infested by M. hapla serverely. Number of galls were remarkably fewer in plots treated with D. lobata and F. oxysporum at either 1:70 or 1:100 concentration compared to the untreated plots. The shoot growth of red-pepper was increased strikingly in the plots following the red-pepper was increased strikingly in the plots following the treatment of both fungus than greenhouse test.

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A Study on Corrosive Behavior of Spring Steel by Shot-Peening Process (쇼트피닝 가공을 통한 스프링강의 부식거동에 관한 연구)

  • An, Jae-Pil;Park, Keyung-Dong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.325-330
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    • 2004
  • Recently, the request for the high strength of material is more and more increased in the area of industrial environment and machinery. To accomplish the high strength of materials, carbonizing treatment, nitrifying treatment, shot-peening method are representatively applied, however, shot-peening method is generally used among the surface processes. Shot peening is a cold working process used to impact Compressive residual stressed in the exposed surface layers. Benefits due to shot peening are increase in resistance to fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in 3.5% NaCl. The immersion test as performed on the two kinds of specimens. Corrsion potential, polarization curve, residual stress and etc, were investigated from experiment results. From test result the effect of shot peening on the corrosion was evaluated. The important results of the experimental study on the effects of shot peened on the environment corrosion of spring steels are as follows; In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent mental. Surface of specimen, which is treated with the shot peened is placed as more activated state against inner base metal. It can cause t도 anti-corrosion effect on the base metal.

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