• 제목/요약/키워드: friction sliding bearing

검색결과 113건 처리시간 0.029초

AE 센서를 이용한 스커핑 손상의 감시 (Detecting of Scuffing Failure Using Acoustic Emission)

  • 조용주;김재환;김태완;조용주
    • Tribology and Lubricants
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    • 제18권5호
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    • pp.351-356
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

Magnetron Sputtering법에 의해 증착한 MoS$_2$ 박막의 고진공하에서의 트라이볼로지적 특성 (Tribological characteristics of sputtered MoS$_2$films with Magnetron Sputtering Method in High Vacuum)

  • 안찬욱;김석삼;이상로
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.406-413
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    • 2000
  • The friction and wear behaviors of Magnetron Sputtered MoS$_2$films were investigated by using a pin on disk type tester which was designed and manufactured for this experiment. The experiment was conducted by using silicon nitride (Si$_3$N$_4$) as a pin material and Magnetron Sputtered MoS$_2$on bearing steel (STB2) as a disk material, under operating conditions that include different surface roughness (Polishing specimen, Grinding specimen)(2types), linear sliding velocities in the range of 22, 44, 66mm/sec (3types), normal loads vary from 9.8N, 19.6N, 29.4N(3types), corresponding to contact pressures of 1.9∼2.7GPa and atmospheric conditions of high vacuum( 1.3${\times}$10$\^$-4/Pa), medium vacuum( 1.3${\times}$10$\^$-l/Pa), ambient air(10$\^$5/Pa)(3types). We investigated fracture mechanism in magnetron sputtered MoS$_2$films with Magnetron Sputtering method in each experiment.

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안벽구조물의 신뢰성 해석 (Reliability Analysis of Caisson Type Quaywall)

  • 윤길림;김동현;김홍연
    • 한국해안·해양공학회논문집
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    • 제20권5호
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    • pp.498-509
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    • 2008
  • 본 논문에서는 안벽구조물에 대한 지지력, 전도 및 활동에 대한 파괴모드별 수준 I, II & III의 신뢰성 해석을 수행하였다. 파괴모드에 따른 적절한 설계기법을 적용하여 민감도 분석을 실시하고 케이슨식 안벽 설계시 확률변수가 신뢰지수에 미치는 영향을 분석하였다. 신뢰지수 산정결과, 최대위험시의 사례연구 I의 경우, Level II와 III 방법 모두 1.416, 사례 II의 경우, 각각 2.201과 1.880로써 Level II (FORM) 및 Level III의 시뮬레이션 방법이 잘 일치함을 확인할 수 있었다. 대체로 케이슨식 안벽은 주요 파괴모드중 지지력과 활동에 대한 파괴확률이 비교적 크고 전도에 대한 파괴확률이 가장 낮은 것으로 나타났다. 민감도 분석 결과, 신뢰지수에 가장 큰 영향을 미치는 확률변수는 활동, 전도 및 지지력 파괴모드에서 각각 마찰계수, 잔류수압 및 저항모멘트로 나타났다. 특히, 지진시 변동계수가 큰 관성력 및 동수압은 민감도 변화가 크지 않아 변동계수와 민감도에 관련된 기존의 연구와 유사한 결과를 얻었다.

Nd:YAG 레이저를 이용한 polyoxymethylene 표면의 마이크로 딤플가공 및 특성에 관한 연구 (Characteristics of micro-dimple formed on polyoxymethylene surface by Nd:YAG laser texturing technique)

  • 조민행;이재봉;이성혁;김주한
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.193-197
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    • 2008
  • Array of micro-dimple on polyoxymethylene (POM) surface was fabricated using Q-switched Nd:YAG laser and its characteristics were studied in terms of heat affected zone (HAZ), dimple geometry, and the effect of specimen surface roughness. Process parameters such as lamp current, process time, and the stream of air in order to minimize HAZ and flow of molten polymer into cavity were extensively studied in this work. Dimple geometry was further investigated by 3-D optical microscopy to provide deep insight into morphological analysis near the dimples. This paper also presents the applicapability of micro-dimples in polymeric tribological system, such as a thrust bearing. Micro-dimples were expected to provide low coefficient of friction and enhanced lubricity at the sliding interface.

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윤활영역에서 멀티크기 Laser Surface Texturing 효과 (Improvement of Tribological Characteristics of Multi-Scale Laser-Textured Surface in terms of Lubrication Regime)

  • 김종형;최시근;다윗제네베세구;정용섭;김석삼
    • Tribology and Lubricants
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    • 제30권1호
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    • pp.59-63
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    • 2014
  • Laser Surface Texturing(LST) is a surface engineering process used to improve tribological characteristics of materials by creating patterned microstructures on the mechanical contact surface. In LST technology, a pulsated laser beam is used to create arranged dimples on a surface by a material ablation process, which can improve such as load capacity, wear resistances, lubrication lifetime, and reduce friction coefficients. In the present study, the effect of multi-scale LST on lubricant regime was investigated. A pulsed Nd:YAG laser was applied on the bearing steel(AISI 52100) to create arranged dimples. To optimize the surface texturing effect on friction, multi-scale texture dimples with some specific formula arrays were fabricated by combining circles, ellipses and the laser ablation process. The tribological testing of multi-scale textured surface was performed by a flat-on-flat unidirectional tribometer under lubrication and the results compared with that of the non-textured surface. Through an increase in sliding speed, the beneficial effect of multi-scale LST performance was achieved. The multi-scale textured surface had lower friction coefficient performances than the non-textured surface due to the hydrodynamic lubrication effect.

Piecewise exact solution for analysis of base-isolated structures under earthquakes

  • Tsai, C.S.;Chiang, Tsu-Cheng;Chen, Bo-Jen;Chen, Kuei-Chi
    • Structural Engineering and Mechanics
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    • 제19권4호
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    • pp.381-399
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    • 2005
  • Base isolation technologies have been proven to be very efficient in protecting structures from seismic hazards during experimental and theoretical studies. In recent years, there have been more and more engineering applications using base isolators to upgrade the seismic resistibility of structures. Optimum design of the base isolator can lessen the undesirable seismic hazard with the most efficiency. Hence, tracing the nonlinear behavior of the base isolator with good accuracy is important in the engineering profession. In order to predict the nonlinear behavior of base isolated structures precisely, hundreds even thousands of degrees-of-freedom and iterative algorithm are required for nonlinear time history analysis. In view of this, a simple and feasible exact formulation without any iteration has been proposed in this study to calculate the seismic responses of structures with base isolators. Comparison between the experimental results from shaking table tests conducted at National Center for Research on Earthquake Engineering in Taiwan and the analytical results show that the proposed method can accurately simulate the seismic behavior of base isolated structures with elastomeric bearings. Furthermore, it is also shown that the proposed method can predict the nonlinear behavior of the VCFPS isolated structure with accuracy as compared to that from the nonlinear finite element program. Therefore, the proposed concept can be used as a simple and practical tool for engineering professions for designing the elastomeric bearing as well as sliding bearing.

슬라이딩모드 제어 기법을 이용한 대형 구동기 안정화 설계 (Stabilization Design of Large Rotating Stand Using Sliding Mode Control)

  • 김성룡;박동명;문우용
    • 대한기계학회논문집A
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    • 제39권10호
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    • pp.1045-1052
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    • 2015
  • 본 논문은 장거리 탐지 레이더(LRSR;Long Range Surveillance Radar) 회전 구동 안정화에 관한 내용으로, 외란에 강인한 제어기 설계에 관한 것이다. 외란에 강인한 제어기 설계를 위하여 시스템 동특성과 외란 요소를 분석하고 그에 대한 수학적 모델링을 수행한다. 탐지레이더는 바람이 강한 높은 지대에 설치되는 특성과 넓은 안테나면을 갖는 형상적인 특성을 감안하였을 때 주 외란 요소는 풍속을 들 수 있다. 풍속은 베어링의 마찰을 증가시키는 요소로 작용하고 이는 안정화 성능을 저해 한다. 풍속이 탐지레이더에 미치는 영향은 전산유체역학(CFD;Computational Fluid Dynamics) 해석 결과를 이용한다. 전산유체역학 해석 결과를 제어알고리즘의 외란 입력으로 구성하여 제어기법에 대한 안정화 성능을 시뮬레이션과 실험을 통하여 기술한다. 플랜트 모델링 및 제어기는 Matlab / Simulink 를 이용하여 구성한다.

Seismic analysis of half-through steel truss arch bridge considering superstructure

  • Li, Ruiqi;Yuan, Xinzhe;Yuan, Wancheng;Dang, Xinzhi;Shen, Guoyu
    • Structural Engineering and Mechanics
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    • 제59권3호
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    • pp.387-401
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    • 2016
  • This paper takes a half-through steel truss arch bridge as an example. A seismic analysis is conducted with nonlinear finite element method. Contrast models are established to discuss the effect of simplified method for main girder on the accuracy of the result. The influence of seismic wave direction and wave-passage on seismic behaviors are analysed as well as the superstructure and arch ring interaction which is mostly related with the supported bearings and wind resistant springs. In the end, the application of cable-sliding aseismic devices is discussed to put forward a layout principle. The main conclusions include: (1) The seismic response isn't too distinctive with the simplified method of main girder. Generally speaking, the grillage method is recommended. (2) Under seismic input from different directions, arch foot is usually the mostly dangerous section. (3) Vertical wave input and horizontal wave-passage greatly influence the seismic responses of arch ring, significantly increasing that of midspan. (4) The superstructure interaction has an obvious impact on the seismic performance. Half-through arch bridges with long spandrel columns fixed has a less response than those with short ones fixed. And a large stiffness of wind resistant spring makes the the seismic responses of arch ring larger. (5) A good isolation effectiveness for half-through arch bridge can be achieved by a reasonable arrangement of CSFABs.

간편한 말뚝 재하시험(SPLT)의 개요와 적용 (Simple Pile Loading Test(SPLT) Technique, Principle and Application)

  • 이명환;이장덕
    • 한국지반공학회지:지반
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    • 제6권4호
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    • pp.53-64
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    • 1990
  • 말뚝의 지지력을 예측키 위한 수많은 방안들이 제안되어 왔으나,말뚝 재하시험에 의하는 방법 외에는 신뢰도가 낮은 실정이다. 그럼에도 불구하고 말뚝 재하시험 수행에는 많은 비용과 시간이 소요되어 극히 제한된 경우에만 적용되고 있다. 본 연구에서는 새로운 말뚝재하시험, "간편한 말뚝 재하시험 (SPLT)방법"을 소개한다. SPLT에서는 분리할 수 있는 선단부와 축소된 선단부가 시험말 뚝에 설계되어, 주면마찰력이 말뚝 선단부의 침하를 야기시키는 반력으로 작용하게 된다. 이에 따라 하중재하장치 또는 하중의 제작,설치 및 제거 과정이 생략될 수 있다. 생략될 수 있다.

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LRFD 설계를 위한 교대의 신뢰성 해석 모델 (Reliability Analysis Modeling for LRFD Design of Bridge Abutments)

  • 엄준식
    • 한국지반공학회논문집
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    • 제30권8호
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    • pp.5-11
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    • 2014
  • 본 연구의 목적은 신뢰성해석을 통해 교량의 하부구조인 교대에 대해 주요설계변수와 신뢰성계수의 관계를 정립하여 하중저항계수설계를 위한 신뢰성해석방법을 개발하는 것이다. 하중조건으로는 사하중, 연직토압 및 수평토압, 상재하중, 그리고 통행차량에 의한 활하중을 고려하였다. 고려한 하중에 대해 지반의 허용지지력, 전도, 활동 등을 반영하는 한계상태함수를 정의하여 신뢰성 해석을 몬테-카를로 시뮬레이션을 이용하여 수행하였다. 신뢰성 해석 결과 신뢰성지수에 가장 큰 영향을 미치는 인자는 내부마찰각이었으며 민감도해석 결과 신뢰성 지수는 저항계수와 수평토압의 변화에 따라 민감하게 변화하는 것을 알 수 있었다.