• Title/Summary/Keyword: friction forces

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The Levitation Mass Method: A Precision Mass and Force Measurement Technique

  • Fujii, Yusaku
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.3
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    • pp.46-50
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    • 2008
  • The present status and future prospects of the levitation mass method (LMM), a technique for precision mass and force measurement, are reviewed. In the LMM, the inertial force of a mass levitated using a pneumatic linear bearing is used as the reference force applied to the objects being tested, such as force transducers, materials, or structures. The inertial force of the levitated mass is measured using an optical interferometer. We have modified this technique for dynamic force calibration of impact, oscillation, and step loads. We have also applied the LMM to material testing, providing methods for evaluating material viscoelasticity under an oscillating or impact load, evaluating material friction, evaluating the biomechanics of a human hand, and generating and measuring micro-Newton-level forces.

Effect of Molding Conditions on Demolding Force During Injection Molding of Parts with Micro-features (미세 패턴 사출 성형에서의 이형력에 대한 성형 조건의 영향 평가)

  • Park, S.H.;Yoo, Y.E.;Lee, W.I.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.127-132
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    • 2014
  • Micro/nano-injection molding is one of the main processing techniques for polymer micro-fabrication. Most of the difficulties encountered in polymer micro-molding are caused by the demolding, rather than the filling of molds. Therefore, studying the demolding process is vitally important for manufacturing polymer replicas. The most important parameters are the thermal stress, friction and adhesion forces, and mechanical strength of the resist. In this research, we determinedthe effects of the processing conditions on the ejection force for cases involving two common thermoplastic polymers. The results showed that the processing conditions noticeably influenced the ejection force.

Vibration Attenuation of a Drum-Typed Washing Machine Using Magneto-Rheological Dampers (MR 댐퍼를 사용한 드럼세탁기의 진동완화)

  • Cha, Sang-Tae;Baek, Woon-Kyung
    • Journal of Power System Engineering
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    • v.17 no.2
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    • pp.63-69
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    • 2013
  • Most washing machines are now produced as a drum-type, where a washing drum mounted on a suspension system with springs and dampers, to minimize the transmittance of the vibration from the drum to the frame. A low-cost MR damper, using magneto-rheological fluids, can produce variable damping forces by changing the current values in the magnetic coil. Experimental results show the comparison of the vibration attenuation performances between two different dampers. One test set-up uses a passive damper and another one uses a MR fluid damper. The test results showed that the vibration amplitude of the washing machine with the MR damper is much smaller than the case with the passive damper.

Development of High Speed Feed System using Linear Motor (리니어모터 응용 고속이송계 제어기술 개발)

  • 유송민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.973-976
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    • 2000
  • A brushless linear motor is suitalbe fur a high-accuracy servo mechanism. It is also suitable for operation with higher speed and precision. Since it does not involve some sort of mechanical coupling, linear driving force can be applied directly. Basic models including magetomotive farce and electromotive forces are introduced and simplified. Both conventional PID and fuzzy controllers are implemented and performance results using those controllers are compared. Along with better simulated performance observed using fuzzy controller, further fabrication is to be included with various empirical results. Typical nonlinearities as friction, cogging and torque or thrust ripple that might deteriorate system performance would be tackled using presumably effective method such as neural network based learning controller.

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Development of Drawbead Expert Models for Finite Element Analysis of Sheet Metal Forming Process (Part2: Modeling) (박판성형공정의 유한요소해석을 위한 드로우비드 전문모델 개발 (2부:모델링))

  • 금영탁;이재우;박승우
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.50-54
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    • 1997
  • An expert drawbead model is developed to model a cranky drawbead in the finite element analysis of stamping processes. The expert model calculates the drawbead restraining forces (DBRF's) and bead-exit thinning, which are boundary conditions. DBRF's are calculated by considering bending force, unbending force, and friction force in order. Bead-exit thinning are due to the bending and tension during the deformation. The DBFR's and thinning computed form the mathematical model for the basic beads are compared with measurements and correction factors compensating for the differences are found using the multiple linear regression method. The composition beads are assumed to be a combination of basic beads so that the DBRF's and bead-exit thinning are computed to the sum of those of basic beads.

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Prediction of Drawbead Restraining Force by Hybrid Membrane/Bending Method (하이브리드 박막/굽힘 방법을 이용한 드로비드력의 예측)

  • Lee, M.G.;Chung, K.;Wagoner, R.H.;Keum, Y.T.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.533-538
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    • 2006
  • A simplified numerical procedure to predict drawbead restraining forces(DBRF) has been developed based on the hybrid membrane/bending method which superposes bending effects onto membrane solutions. As a semi-analytical method, the new approach is especially useful to analyze the effects of various constitutive parameters. The present model can accommodate general anisotropic yield functions along with non-linear isotropic-kinematic hardening under the plane strain condition. For the preliminary results, several sensitivity analyses for the process and material effects such as friction, drawbead depth, hardening behavior including the Bauschinger effect and yield surface shapes on the DBRF are carried out.

Nonlinear Strut-Tie Model Approach in Pre-tensioned Concrete Deep Beams (높이가 큰 프리텐션 콘크리트 보에서의 비선형 스트럿-타이 모델 방법)

  • 윤영묵;이원석
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.847-852
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    • 2000
  • This paper presents an evaluation of the behavior and strength of two pre-tensioned concrete deep beams tested to failure with using the nonlinear strut-tie model approach. In the approach, the effective prestressing forces represented be equivalent external loads are gradually introduced along its transfer length in the nearest strut-tie model joints, the friction at the interface of main diagonal shear cracks is modeled by diagonal struts along the direction of the cracks in strut tie-model, and additional positioning of concrete ties a the place of steel ties is incorporated. Through the analysis of pre-tensioned concrete deep beams, the nonlinear strut-tie model approach proved to present effective solutions for prediction the essential aspects of the behavior and strength of pre-tensioned concrete deep beams.

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Development of the High Performance Inverter(300KVA) for Urban Transit Magnetic levitation Vehicles (자기부상열차용 추진용 인버터(300KVA)에 관한 연구)

  • Kim, Suk-Ki;Cho, Sung-Jin;Chung, Jin-Heung;Kim, Bong-Seop
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.626-629
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    • 1997
  • The urban transit propelled by single sided linear induction motor(SLIM) have been in stage for practical application. Also, the use of the linear induction motor in traction systems enables large forces to be achieved without friction between wheels and rails. In this paper we discuss the linear induction motor (LIM) drive system (300KVA) for magnetic levitation vehicles.

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Analysis of Torque and Force Distribution of Axial-Gap Type Wobble Moto (축방향 공극형 Wobble 모터의 토오크 특성 및 힘 분포 해석)

  • Woo, Sung-Bong;Lee, Eun-Woong;Yun, Seo-Jin;Kim, Sung-Jong;Choi, Jae-Young
    • Proceedings of the KIEE Conference
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    • 1999.11b
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    • pp.9-11
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    • 1999
  • This paper presents the problems of design and theoretical model of electrostatically driven axial-gap type wobble motor. The motor design benefits from large axial rotor-to-stator overlap and large gear ratios, and motor designs with rotor radii of 50 and $100{\mu}m$ are capable of generating torques in the [nNm] range at high electrostatic fields. Because of the large gear ratio, smaller angular steps and lower rotational speed are obtained, compared to radial-gap motor design. Aspects like gear ratio, torque generation, excitation schemes and torque coverage, normal forces, friction are addressed.

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The Study on the Cutting Behavior of Super Duralumin(A2024-T3) (초듀랄류민(A2024-T3)의 절삭거동에 관한 연구)

  • Jun, Tae-Ok;Park, Heung-Sik;Ye, Guoo-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.147-153
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    • 1992
  • This study was undertaken to investigate the cutting behaviour of super duralumin (A2024-T3) with sintered carbide tool(P20). The cutting test was carried out under different conditions such as cutting speed, cutting depth and rake angle, etc. The specific cutting force Kc and Kt of vertical and radial forces decreases as cutting speed increases, especially the decrease rate of Kt becomes larger than of Kc as cutting speed increases. Kc and Kt in small cutting depth are much affected by work-hardening of surface layer. The chip width and shear angle become layer as cutting depth increases, especially chip width at feed of 0.1mm almost approaches cutting width. Relation between the friction coefficient of chip side and tool rake angle side can make the modelization studying the built-up edge size. The shear angle model equation of super duralumin generally agree with theory of Ernst-Merchant.

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